Invensys Operations Management PBPC231 – Foxboro PAC Integrated Solutions in Power

2. Invensys Operations ManagementPBPC231 – Foxboro PAC Integrated Solutions in Power Mark Demick November, 2011

3. Introduction • Introduction • Foxboro PAC and Wonderware PAC • Foxboro SCADA and ArchestrA SCADA Application • Conclusion

4. Invensys Enterprise Control Offerings Corporate Systems Industry Solutions Services: Consulting, Project Execution, Learning, Operational Improvement, Maintenance & Support Partner Ecosystem Corporate Software Applications Invensys and Third Party Manufacturing / Production Operations Automation Invensys and Third Party Enterprise Control System IT Platform Integration and Collaboration Platform

5. PAC, SCADA and Enterprise Control Execution Integration & Collaboration Platform Enterprise Asset Management Mobile Workforce Management Manufacturing Execution Systems Batch Performance Software Applications Enterprise Manufacturing Intelligence Performance Measurement and Reporting Asset Performance Enterprise Integration Visualization Quality Optimization Workflow Advanced Process Control Simulation / Optimization Design Operator Training Third-Party Offerings Open Device Integration Web Portal Control DCS PAC SCADA HMI Automation Software Applications Application Toolkit Safety Turbomachinery Control Safety Instrumented Systems General Purpose Safety Historian Measurement & Instrumentation Recorders Instrumentation Controllers

6. It’s more than “just the hardware”. • Although the focus of this presentation is primarily about the Foxboro PAC product, it is important to keep in mind that it is the plant floor to top floor integration capabilities that can maximize the value that we can bring to a customer. From standalone control, to fully integrated systems, it’s more than just the hardware.

7. The Needs • Reduced Cost of Engineering • Common Integrated Development Environment • Architecture Flexibility • Scalability • Regulatory Compliance • Domain Knowledge • Reusability • Connectivity to Legacy Equipment and Software • Common platform for HMI, Supervisory, SCADA, MES, EMI Apps • HART, SOE

8. The Solution • ArchestrA System Platform • Integration of Invensys Platforms • Communication Servers • Integrated Development Environment • Application Objects • Device Integration • Enabler of Integrated Control and Visualization Foxboro SCADA Foxboro PAC

9. Why ArchestrA System Platform? ArchestrA System Platform is an excellent fit to meet the challenges in power applications.

10. The System Platform Provides Many Things • A template based environmentthat allows you to easily create a model of your application. • Management

11. Audit Log- Application Objects The System platform provides • A centrally managed multi-user environment. • With role based security • With change control. • Management

12. The System Platform Provides • Centrally controlled remote software distribution capabilities • Management

13. Deployment to any computer with Bootstrap Software and a Platform Centralized Maintenance- Remote Software Deployment and Maintenance

14. Foxboro PAC T2750 PAC

15. What is Foxboro PAC? • High Performance Distributed Continuous Control, Sequence and Recording Solution • Peer-to-Peer Ethernet Communications (ELIN) • Range of Analog and Digital I/O Modules • Advanced PID Controller • Auto-Tune Loop, Cascade, Ratio, Override • Signal Conditioner • Alarm Monitor • Redundant Controller & Recording • Tight Development and Runtime Integration into ArchestrA Framework

16. What are Foxboro PAC Features? • Continuous and Sequential Control • IEC61131-3 (FBD, SFC, ST, RLD Editor Support) • Industry blocks; Motor, Valve • Multi-Tasking – 4 Tasks • One-step Data Recording @ Point of Measurement (32MB Flash) • w/Store and Forward, FTP Data Archiving • Online Strategy Reconfiguration • Time Synching • Processors & I/O Hot Swappable • Direct Field I/O Connection • Modbus/TCP or RTU Master/Slave Support

17. What is Wonderware PAC? ArchestrA Foxboro PAC Configuration MES SCADA Project Engineering LINTools IEC 61131-3 ConfigurationDistributed Database Online Reconfiguration Control System Data Galaxy System Platform Foxboro PAC Redundant Processors Competitive High Density I/O Distributed Data Logging Peer to Peer Communications SCD2200 Processor

18. SP Wonderware PAC • PAC • Wonderware PAC are System Platform Extensions • Simultaneous Engineering of Control, Database and Graphics • PAC Tools Provide Total Integration to ArchestrA IDE • PAC Application Repository on the Galaxy Relational Database • Full DA Server Support • Application Objects • Binding Tool • Supports $RedundantDIObject

19. Wonderware PAC ArchestrA Integration • Tight Integration into System Platform • New PAC object template library • Wonderware PAC Template toolbox • Application Objects • Core Objects • Strategies Objects • Device Integration Objects

20. Wonderware PAC • LIN Control System Configuration • PAC Strategies Tab View for Instrument Strategy Configuration • $T2750PAC and $T2550PAC Strategy Objects • Can Create and Edit T2750 Instruments • LIN Connection Setup Tool • Configuration of Primary Instrument Properties • Opens LINTools From Within Archestra IDE • Download Configuration to T2750

21. Wonderware PAC • Device Integration Object Templates • Provides Connectivity Between T2750 and System Platform • $PAC_DINetwork • Provides Connection from AppEngine to PACDAServer • Auto-Configuration of Ethernet Port to T2750 • Remote Installation of PACDAServer and Dependencies • Child of $AppEngine • $PAC_DIDevice_Plus • Refers to an Instance of One or More T2750’s Associated with a $PAC_DINetwork • Child of $PAC_DIDevice • Representation of Hierarchical Physical Model in Model and Deployment Views

22. Wonderware PAC • Supports $RedundantDIObject • User Supplies a Primary and Secondary $PACInstrumentDI • $DIObject Runtime Diagnostics • Faceplate • Server Health, Server Watchdog • T2750 PAC Health • Cross Overlay • Visible in Case of Disconnection or Bad Quality Data

23. Wonderware PAC Application Objects: • Wonderware PAC Software provides a new tool box of PAC Application objects including • Standard I/O Objects • S88 Control Modules (VLV1IN, VLV2IN, VLV3IN, MTR3IN, PID…) Objects • Digital and Analogs Alarm Objects

24. Wonderware PAC Application Objects • Symbols

25. Wonderware PAC Application basic Objects • Wonderware PAC Software provides a new tool box of PAC Application objects including 2 basic objects • $PAC_Bind • $PAC_Alarm

26. Wonderware PAC Binding Tool • Easy Object Name to Function Block Name Binding

27. Foxboro SCADASCD2200

28. What is Foxboro SCADA? • SCD2200 RTUs • Intelligent Station Computing Devices Capable of a Full Range of Control and Data Acquisition Functions • Tight Software Integration into ArchestrA Framework • Wonderware SCADA w/SCADA Specific Features • Modular and Highly Scalable up to 64-Slots per Node • Designed to be used in Harsh Environments • Redundant PSU, Control & Communications SCD2200

29. What are Foxboro SCADA Features? • Continuous and Sequential Control • IEC61131-3 (ISAGraf Engine) • Range of Analog and Digital I/O Modules • Store and Forward Technique • Sequence of Events (SOE) w/1 ms Resolution • Time Synching • Processors & I/O Hot Swappable • Direct Field I/O Connection • Diverse Communications Support • HART up to 15 Devices per Port SCD2200 Processor

30. Sequence of Events • Requires P0924AU Module • Hardware SOE with 1 ms Resolution • Must use DNP3 Communications to SCADA • Can be Enabled for any Input Channel • Internal Buffer for up to 1000 Events • Events Stored in a First-On First-Out Buffer • Uploaded to Processor at a Max Rate of 100 Events/Second • Sustained Rate of 100 Events/Second this Possible • Can Assign a User Type (1-31) and Priority (0-7) SCD2200 P0924AU

31. Option Board Supported by CP-3 (Processor) and MC-3 (Communications) Option Board can Support up to 15 Hart Devices in a Multidrop Configuration Loop Current Available through T2550 in Multidrop Configuration HART Function Block Provides Universal and Common Practice Commands DNP3 Master Protocol (over TCP/IP and using serialMux, serial through terminal server or PC Port) Hart Integration Point to Point Multidrop – up to 15

32. Hart Integration to Foxboro PAC

33. What is ArchestrA SCADA ApplicationSoftware? ArchestrA Foxboro PAC Configuration MES InTouchSCADA FoxRTU IEC 61131-3 Configuration Control System Data Galaxy InFusion Foundation Edition 2.0 System Platform • ArchestrA SCADA Application • Redundant Processors • Competitive High Density I/O • Sequence of Events • DNP3, Hart

34. What is Wonderware SCADA 2.0 • Tight Integration into System Platform • Prereq: InFusion Foundation Edition 2.0 & System Platform 3.1 • System Manager • InFusion View • Core App Objects • DNP3 Objects • Device Integration Objects • Historian Synch

35. Core SOE Objects • SCADA Collector • The SCADA Collector collects information from the running objects on ALL platforms • Double buffered design lets the objects unload the information quickly, and then the SCADA Collector updates the underlying SQL tables with the relevant information • SCADA SOE Collector Object • It acts in-sync with the DNPMaster Object to serve as a custom Alarm Provider for DNP3 SOE

36. Wonderware PAC System Integration

37. Power Solution Architectures

38. Power Solution Architectures

39. Power Solution Architectures

40. Conclusion • ArchestrA, PAC and SCADA Technology Address Power Issues • Increased efficiency through standardized engineering application and graphics objects with domain knowledge • Start small, Grow big • Integrated and consistently presented data across all functional areas • Supports industry standard protocols • Advanced distributed control strategy capability for mission-critical operations • Provides secure data recording at point of origin up to virtual Historians • Security in Automation and Process Control • KPIs

41. Thank You Hardware and Software Solutions for Real Time Success