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Process Tracking

Process Tracking. Computerway Food Systems. Overview. Plant Floor Tracking System Real Time Traceability Capabilities: receiving, maintaining recipes, batch tracking. Benefits. Receiving control ERP & accounting system integration Web-based technology Improves plant efficiency

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Process Tracking

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  1. Process Tracking Computerway Food Systems

  2. Overview • Plant Floor Tracking System • Real Time Traceability • Capabilities: receiving, maintaining recipes, batch tracking

  3. Benefits • Receiving control • ERP & accounting system integration • Web-based technology • Improves plant efficiency • Modular system

  4. Process Tracking Hardware Office-Based Equipment In-Plant Equipment PC Users Touchscreen PC’s RF Scanners Accounting or ERP Systems Real-Time Printers HMI Touch Terminals Real-Time Server

  5. How Process Tracking Works Products Received and Inventoried Raw Cooler Inventory Dry Goods Inventory Moved onto Plant Floor Plant Floor - P6 HMI’s Process #1 Process #2 Process #3 Process #4

  6. Receiving Product Product Received on ASN to be cross docked and shipped in R6

  7. Process Tracking creates unique “BLOX” labels for all inbound products. Receiving Product with PT

  8. BLOX Examples A “BLOX” can be any quantity of material used in the manufacturing process. Dry Materials Liquids Raw Material (Combos) Raw Material (Cases)

  9. 1. Receiving Module • Receipt of all inbound products against a Purchase Order • Real-time record of all inbound products (includes dry goods, raw material and packaging materials) • Discrepancy reports of expected vs. actual receipts

  10. On screen instructions User Options

  11. Selected Manifest Information

  12. Manifest number corresponds with a PO Line Item, Product Code and Description Product information on Manifest

  13. Receiving Information Quantity Received

  14. Verify Receipt Information

  15. Print Blox Label

  16. Receiving Report

  17. 2. Inventory Module • Move products in and out of inventory locations • Real-time inventory reporting • Age Verification

  18. Inventory Age Report

  19. 3. Tracking Module • Recipe Maintenance • Batch Scheduling Capabilities • Data Collection Points

  20. Allocation & Put-In of BLOX BLOX can be allocated to the “Stations” or “Processes” where they will be used using RF scanners Data Materials

  21. Features • Management Report • Production Planning • Batch Tracker • Yield & Recall • HMI Features • Messaging

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