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CJSC “Research Institute “ROSBIO” MARINE BIORESOURCES – PERSPECTIVE RAW-MATERIAL BASE OF THE BIOFUEL INDUSTRY.
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CJSC “Research Institute “ROSBIO” MARINE BIORESOURCES – PERSPECTIVE RAW-MATERIAL BASE OF THE BIOFUEL INDUSTRY
Biodiesel represents methyl (less often ethyl) ethers of fatty acids and is a perspective substitute for traditional hydrocarbon fuel. Raw materials for production of biodiesel are vegetable oils, food-industry wastes and waste oils used for cooking.
BenefitsofBiodiesel • - High cetane number (average 45,8-56,9 units) • - High flash point (above +100) • - Good lubricating property • - Absence of sulfur and aromatic hydrocarbons • - Low toxicity of emissions • - Virtuallycompletebiodegradability (99% • biodieselaredestroyedinwaterorsoilfor 28 days) • - Zero balance of greenhouse gases
Production of biodieselby the regions of the world 70 % - EU 20 % - the USA10 % - other countries
Features of consumption of biodiesel • The main consumers are Germany, Great Britain, France, Austria, Spain • National biodiesel programs are started more than in 20 countries • Three of four liters of diesel fuel sold in EU contain biodiesel. The obligatory share of biofuel is 5,75 % in 2010, 20 % by 2020
Sown areas for the production of vegetable oils for biodiesel (worldwide) • Today - 1 % (14 mln ha) • Bytheyear 2030 - 2,5 % (35 mln ha)
The volume of requirements of Russia in raw materials for substitution of diesel fuel with biodiesel in 2010-2015, million tons The need for crop area to meet the requirements of biodiesel at 5% is added to the fuel oil will be 12.5 million hectares
Cost of biodiesel production in some European countries The price of rape in Germany is 450 EUROS per ton
Production cost of biodiesel in various countries in 2008 The price of rape in Russia - 240 euros per ton
Optimal raw material in terms of yield of biodiesel for the climatic conditions of Russia is considered rape, the worst performance in sunflower. However, the collection of these crops in Russia is low, causing shortages and price increases. In 2015, to ensure that domestic demand for biodiesel under the condition of a 5% replacement required 6.9 million tons of rapeseed (10 times higher than the collection in 2009) or 8.5 million tons of sunflower (1.3 times higher than the collection in 2009, taking into account that all volume of sunflower is chosen by oil produces).
Marine bioresources represent a new source of raw materialscompetitive advantages relative of biodiesel from vegetable raw material (rape): 1. Preservation of arable land 2. Year-round production of raw materials. 3. Renewable source of raw material is weed species of fish and fish processing waste. 4. Ability to self-reliance in the areas of fishing vessels
Use of marine resources solves the problem of energy security • Autonomy from power and heat of medium-sized cities, military bases, providing the rolling stock of the Armed Forces and Ministry of Emergencies in remote regions of Russia. • Supply ships and drilling platforms offshore of the Arctic Ocean.
Resource of mesopelagic fish North - East Atlantic 10.000.000 tons North - West Atlantic 1.000.000 tons South - East Atlantic 1.000.000 tons Antarctic Atlantic 8.000.000 tons
The forecasts of catches of marine and freshwater hydrobionts (mesopelagic fish) of the Russian sector and sectors of the U.S., EU, China and Japan are no information. Probably fishing for those aquatic bioresources is not maintained.
Flow diagram of the plant for production of biodiesel from fish oil
Material balance of biodiesel Weed fish 4160 kg Lipids 1040 kg + 114 kg Methanol + KOH 19 kg Transesterification Biodiesel 1000 kg Crude glycerin 100 kg
Economicindicators The annual catch40.000 tons, price ≈ $ 1 million oil 10.000 tons of cod-liver oil 1 ton of cod-liver oil / 100$ 1 ton of marine diesel at sea / $ 760 70% of cost is raw materials 1 ton of biodiesel ≈ 150 -200 $ 1 kg ≈ 0,15 - 0,20 $ 1 кг = 0,76 $
Characteristics of biofuel from different raw materials
Refueling of ships and vessels at sea is carried out with the tankers Production of biodiesel directly on the ships dramatically increases their independence and reduces the need for tankers
The annual fuel requirement for large capacity of trawler capacity of 6.000 kW is approximately 7.700 tons of which diesel fuel - 500 tons.The cost of diesel fuel, including delivery to the sea is about $ 760 per ton. The total cost of fuel consumed per year for a large-trawler is about 300.000 USD.
Pilot plant receiving fish oil from fish processing waste and weedy fish is placed in a standard 40 feet containerModule biodiesel is placed in the second 40 feet containerModular biodiesel plants are fully automated
The cost of a modular plant of biodiesel production from weedy species of fish and fish processing waste is 1,688,000 EURO
When using marine resources can cover all the needs of the Russian fishing fleet is absolutely environmentally safe diesel fuel
Патенты на способы получения биодизеля из гидробионтов • RU 2009107106 от 24.02.2009 • RU 2009110375 от 12.03.2009 • /RU2010/000084 от 19.02.2010
Патенты на способы получения биоэтанола из водорослей • RU 2008151884от 22.12.2008 • РСТ /RU2009/000714 от 22.12.2009 • RU 2009104353 от 11.02.2009