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Food Safety and Post harvest Handling for Organic Crops. W. C. Morris Department of Food Science and Technology. Why The Concern?. 5000 deaths 6 – 81 million illnesses 325,000 hospitalized Costs : $6.5 - $34.9 billion annually CDC. Contamination and Organic Food.
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Food Safety and Post harvest Handling for Organic Crops W. C. Morris Department of Food Science and Technology
Why The Concern? • 5000 deaths • 6 – 81 million illnesses • 325,000 hospitalized • Costs : $6.5 - $34.9 billion annually CDC
Contamination and Organic Food Are there hidden dangers? CDC reports that those eating “organic” foods are eight times more likely to be attacked by E. coli 0157:H7 A University of Minnesota study showed organically grown produce had 9.7% positive samples for E. coli 0157:H7 compared to 1.6% for conventional produce from farms in Minnesota.
Major Areas of Concern • Water • Manure and Municipal Biosolids • Worker Health and Hygiene • Sanitary Facilities • Field Sanitation • Packing Facility Sanitation • Transportation • Traceback
Produce Identified asArea of Concern May, 1997 USDA, EPA and Dept. of HHS sends the President a report that identifies produce as an area of concern. Resulting In:“Guide To Minimize Microbial Food Safety Hazards For Fresh Fruits and Vegetables”
FDA Good AgriculturalPractices (GAPs) Guidelines • Published by the FDA in 1998 as a guidance document for produce growers, packers and shippers in the U.S.
What are GAPs? Good Agricultural Practices(GAPs) are sanitary procedures used during crop production, harvesting, packing and shipping to prevent or minimize produce contamination with human pathogens. Irrigation Employee Hygiene Cooling
Important Considerations • Focus is only on microbial hazards • Focus is on risk reduction, not elimination • Based on broad scientific principles • Must keep up with new information and technologies • Pest Control
Water Quality and Safety • Be aware of potential sources of pathogens from your water sources • Maintain wells in good condition • Be aware of current & historical use of land • Consider practices to protect water quality • Consider irrigation water quality & use • Microbial testing of water
Water Testing Flowing Water (rivers, streams) 4 times per year Impounded Water (ponds, lakes) 3 times per year before season begins
Processing Water • Practices that ensure & maintain quality -sampling & micro. Testing -develop SOP’s for all processes using water -clean/sanitize water contact surfaces -install backflow devices & legal air gaps -routinely inspect equipment used to maintain quality • Consider the water temperature for certain produce • Maintain efficacy of antimicrobials • Use appropriate wash methods
Contaminationfrom Manure Application Timing Proper Composting Source of Manure From Cornell GAPs program – used with permission.
There are many opportunities for fresh produce to be contaminated by farm workers Farm WorkerHygiene Courtesy of Trevor Suslow
Field Sanitation Clean harvest containers and tools daily.
Transportation Issues Precooling, sanitation and proper air delivery are very important to maintain the quality and safety of produce.
Traceability • Is a system of trace back available for the finished product? • Is the finished product traceable to the packing house? • Is the finished product traceable to the specific grower? • Is the finished product traceable to the specific orchard or field? • Is the packing date identified on the finished product? • Is the harvest date traceable?
Source Verification • Where did it come from? • Who produced it? • Who handled it? Bar Codes
Third Party Audits GAPs
Sources of GAP Audits • USDA and State Ag. Departments • ABC labs of Gainesville, FL • AIB of Iowa • Primus Labs in CA • Davis Technology in CA • Others.
Production Practices • Seed selection and cultivar selection • Cultural practices • Environmental Conditions at fruit set • Wind • Frost • Rain
Management Practices • Irrigation – to much or to little • High rates of nitrogen (improper soil nutrition) • Mechanical injury • Use only composted manure (60 – 120 days) depending on certifying agency and crop
Harvest Handling • Quality cannot be improved after harvest • Harvest at proper stage and size • During the coolest part of day • Keep in shade • Handle gently (moisture loss may be as much as 400% by single blemish)
Post Harvest and Storage Consideration • Temperature • Packaging • Chilling injury • Preventing moisture loss • Sanitation • Ethylene • Mixed loads • Storage of crops
TemperatureSingle Most Important Factor • Refrigeration retards: • Aging • Undesirable metabolic changes • Moisture loss • Spoilage from bacteria, fungi and yeasts • Undesirable growth, i.e. sprouting
Pre-cooling • First important step • To lowest safe temperature ASAP - critical for crops with high respiration rates: • Broccoli • Asparagus • Green beans • Mushrooms • Sweet corn
Room Cooling • Not as efficient as some • Good as a pre-cooling method • Need good air circulation around containers
Forced Air Cooling • Cooling rate depends on air temperature and rate of air flow • Generally 75-90% faster cooling Note:to avoid over cooling and dehydration, do not operate forced air fans after produce has been cooled to correct temperature
Hydro-cooling • Very efficient method of cooling (removes heat 5 times faster than air but less energy-efficient) • Can serve as a means of cleaning • Reduces water loss • Chlorinate to reduce microorganisms • Not appropriate for: berries, potatoes, bulb onions, others not suited to wetting
Top or Liquid Icing • Especially effective on dense products and palletized products difficult to cool • Works well on high respiration products: sweet corn, broccoli • One pound of ice cools ~three pounds of produce
Vacuum Cooling • Water leaves crop and take heat with it • Produce sprayed with water first = “Hydrovac Cooling” • Good for leafy vegetable which have a high surface-to-volume ratio, i.e. greens
Chilling Injury • Some vegetables best stored just above freezing • Others best stored at 45°F-55°F • Both time and temperature involved • Effects of chilling injury are cumulative
Chilling Injury • Very sensitive crops are: • Basil • Cucumber • Eggplants • Pumpkins • Summer squash • Okra • Sweet potatoes
Chilling Injury • Moderately sensitive: • Snap beans • Cantaloupe • Peppers • Winter squash • Tomatoes • Watermelon
Preventing Moisture Loss • Important in controlling moisture loss • Best range 80 -90% R. H. • Difficult for small producers • Sanitation becomes even more critical • Cool temperature important • Use a hygrometer to measure
Sanitation • Pathogens traced to fresh fruit and vegetables: • E. coli 0157:H7 • Salmonella • Cryptosporidium • Hepatitis • Cyclospora Chlorine is most often used Caution – organic growers, it is a restricted material Ozone Hydrogen peroxide
Ethylene • Natural hormone produced by some fruits • Damaged fruit produces more • Do not store ethylene producers with fruits and vegetables that are sensitive • Ethylene producers: apples, cantaloupes, peaches, pears, plums, tomatoes
Mixed Loads • Combine only products that are compatible with respect to: TEMPERATURE Relative humidity Oxygen and carbon dioxide Protect from odors Ethylene protection
Summary • Quality cannot be improved post harvest • Food Safety begins in the field (GAP’s)
Summary(continued) • High Quality and Good Shelf Life Depends On: • Sound production practices • Proper handling during harvest • Appropriate post harvest handling and storage • Key Factors • Temperature • Relative humidity