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TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALS INTO LIQUID FUEL OR INTO AN ELECTRICAL ENERGY AND A HEAT ENERGY. TECHNOLOGY DESCRIPTION. THE PRESENTATION PLAN. Plane of innovation of Technology Characteristic of raw material Raw Material Condition
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TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALSINTO LIQUIDFUEL OR INTO AN ELECTRICAL ENERGY AND A HEAT ENERGY
TECHNOLOGY DESCRIPTION THE PRESENTATION PLAN • Plane of innovation of Technology • Characteristic of raw material • Raw Material Condition • Stages of technological process • Depolymerisation process (scheme) • Diagram of units location • PCP Green Power Unit • The end product • Technical data • Work modes • The stages in bussines range • The Awards • Commercial information
TECHNOLOGY DESCRIPTION The Plane of Innovation of Technology ENERGY THE ENERGY FROMPLASTIC WASTEIS REUSED LADFILDS EXTENSION BY REDUCTION OF LONG-TERM BIODEGRADATION WASTE ECOLOGY ECONOMY PLASTIC WASTE PROCESSED INTO MARKETING END PRODUCT OR AN ELECTRICAL ENERGY OR A HEAT ENERGY
Re-granulation mechanical recycling, Plastic disposal, Combustion. Recycling technology processing plastic waste materials into liquid fuel or into an electrical energy and a heat energy. TECHNOLOGY DESCRIPTION The Plane of Innovation of Technology 2. UTYLIZATION METHODS UNTIL NOW T -Technology
TECHNOLOGY DESCRIPTION Characteristic of Plastic Waste Material 1. Sybmors are suitable to European Union designation.
TECHNOLOGY DESCRIPTION Characteristic of Plastic Waste Material 2. POLIETYLEN Is the product of ethylene polymerization. It is used for the manufacture of plastic materials for the productionofpackages and bags, insulations, cables, conductors, acid-proof pipes for building and chemical industries, bottles, toys and lots of household products. POLIPROPYLEN is the product of propylene polymerisation. Owing to its high mechanical and heat resistance it is used for manufacture of a wide variety products including packaging for chemicals and foodstuffs, piping and casing elements for various kinds of equipment.
TECHNOLOGY DESCRIPTION Raw Material Condition 1. • Acceptable are: max 10% the mineral contaminants such as sand, dust max 10%water contaminants any colour or prints on plastic packing • (PE) and (PP) • could be freely mixed Not acceptable are: Contaminants such as metal, piece of wood, stone Admixure of other organic wastes which contains chlorine, halogen, nitrogen and sulphur.
TECHNOLOGY DESCRIPTION Raw Material Condition 2. Before loading the charge does not need to be ground with the exception of hard elements with an area exceeding 100 x 100 cm. This recommendation pertains particularly to elements such as: auto bumpers, boxes, computer cases, canisters and other “large” objects. It does not require any additional cleaning.
TECHNOLOGY DESCRIPTION Stages os Technological Process The process of transformation plastic wastes into an electricalenergy and a heat energy run according to following scheme: • Supply and preparation of the raw materials in necessary quantities. • The depolymerization process by catalytic method. • Storage of the end product. • The end product is used to the turbine run. * * Forth stage depend on the customer
TECHNOLOGY DESCRIPTION Depolymerisation Process (Scheme)
TECHNOLOGY DESCRIPTION Diagram of units location 1. Rawmaterialstore 2. Manualfeed 3. Rectifier 4. Stack 5. Heatingsystemheatexchanger 6. Reactor 7. Rectifiersystemheatexchanger 8 Heatingsystem 9.Cleaning systemheatexchanger 10. Cleaningsystemfinalstorage 11. Finishedproductstore 12. Inspection & Controlsystem
TECHNOLOGY DESCRIPTION PCP Green Power Unit 2 x PCP sets Storages of final product Boiler Turbine SYSTEM PLACEMENTWITH THE FINAL PRODUCT – AN ELECTRICAL ENERGY AND A HEAT ENERGY Supply the raw material Storage of the raw material
TECHNOLOGY DESCRIPTION Final product 1. min. 1 PCP – FINAL PRODUCT AS THE LIQUID FUEL COMPOUND • According to the results of detailed analyses of the final product carried out by recognized laboratories: • The product does not contain sulphur and chlorine – it is a valuable product for many sectors of industry. • It is composed of hydrocarbons with a relatively high number of methylgroups (- CH2 -). • It does not contain significant quantities of aromatic compounds (no benzene detected); it does not contain any compounds composed of carbonyl and alcohol groups; neither triple bonds nor coupled double bonds are found. • Particular fractions of hydrocarbons characterised bydifferent boiling points may be separated by means ofdistillation.
TECHNOLOGY DESCRIPTION Final product 2. min. 2 PCP + turbine - FINAL PRODUCT THE ELECTRICAL ENERGY AND THE HEAT ENERGY Efficiency of turbine approx. 5 MW electrical energy 4 MW heat energy
TECHNOLOGY DESCRIPTION Technical Data 2 PCP + turbine 1 PCP • Raw material – 400 -510 t/mo. • Final product – 250 – 350 t/mo. • (liquid fuel compound) • Power supply - 240/400 [V] • Average consumption of natural gas - approx 40 [m3/h] • Catalyst consumption – 0,15 % of input mass • Recommended area of the production: • min 20x20 m height 6.5 m • Raw material – 1000-1100 ton/mo • Final product – approx. 5 MW electrical energy & 4 MW heat energy • Power supply - 240/400 [V] • Average consumption of natural gas - approx 80 [m3/h] • Catalyst consumption– 0,15 % of input mass • Recommended area of the production : • min 40x60 m height 10 m
TECHNOLOGY DESCRIPTION Work Modes The offered production technology runs in a continuous mode of 6’800 hours per year.
TECHNOLOGY DESCRIPTION The Stages In Business Range • Stage 1: Signature the contract of installation purchase • Stage 2: The selection of immovables • Etap 3: Obtainment indispensable permissions • Stage 4: The assembly and start-up the installation • Stage 5: Exploatation of the installation
TECHNOLOGY DESCRIPTION The Awards The technology on Gold Medal in IV edition EEP Awards FOR INNOVATIVE ENVIRONMENTAL TECHNOLOGY Pollutec 2006 Fair Lyon.
TECHNOLOGY DESCRIPTION The Commercial Information Developed & Technology ServicePoland 97 – 400 Bełchatów, ul. Jasna 9 Factory & Customer Service KecelII.Rákóczi F. út 173-175.6237 Hungary ttechnology@pinterworks.hu info@tokarz.pl