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Moving surfaces in DSMC. Implementation, Validation and Applications Richard Versluis, Marcel Roos, Luuk Thielen (TNO). TNO is active in five core areas. Quality of Life Defence, Security & Safety Science & Industry Built Environment & Geosciences Information & Communication Technology.
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Moving surfaces in DSMC Implementation, Validation and ApplicationsRichard Versluis, Marcel Roos, Luuk Thielen (TNO)
TNO is active in five core areas • Quality of Life • Defence, Security & Safety • Science & Industry • Built Environment & Geosciences • Information & Communication Technology Moving sufaces in DSMC
Playing field of IMC/APPE Key expertise in: • Mass and heat flow • Process technology • Control Engineering • Vacuum design • Contamination control • Space applications • Semiconductor applications Moving sufaces in DSMC
Rarefied gasses Flow regimes – Knudsen number • Knudsen number: Kn = λ/d • Kn < 0.01 Hydrodynamic flow • 0.01 < Kn < 0.1 Slip flow • 0.1 < Kn < 1 Transitional flow • Kn >1 Free molecular flow Moving sufaces in DSMC
Flow regimes - Methods Kn Boltzmann equation Kinetic equations DSMC / Test particle MC / MD / Method of Angular Coefficients. etc 1 Grad’s 13 moments / DSMC / Empirical etc. 0.1 Navier-Stokes with velocity slip & temperature jump 0.01 Navier-Stokes / Euler Moving sufaces in DSMC
DSMC overview • Flow properties are determined by simulating the movement and collisions of molecules • Movement and collision are separate steps by taking Dt << tmct • In one time step, displacement of each molecule is simply • Only a statistical representative number of molecules is simulated: Fnum ~ 1010 • Weighting factors can be applied (linear, radial, species) • Grid cell dimensions < 1/3 l • # molecules per cell N > 20 • Time step Dt < 1/10 tmct • Choice of collision models • Hard sphere • Variable soft sphere variants Moving sufaces in DSMC
X-Stream General purpose CFD • Time transient • Steady state • Body-fitted • Multi-domain • Structured/collocated • Parallel • State-of-the-art solvers • Turbulence • Combustion, soot, NOx • Radiation • 3D & 1D walls • Particle trace • Boundary conditions DSMC at TNO • DSMC at TNO • Integrated in X-Stream (CFD package) • Plane 2D, 3D axi-symmetric, full 3D • Time transient or steady state • Includes gas phase and surface chemistry • Chemkin database • Surface deposition • Weighting factors (grid, species) • Various BC (wall, flow, pressure, symmetry, periodic) • Parallelized code (CRAY) • Pre- and postprocessor, also for complex geometries (non-orthogonal grids, etc.) Moving sufaces in DSMC
DSMC development • Goal • To develop an algorithm to simulate moving surfaces within the calculation domain • Requirements and limitations • 3D • Arbitrary number of moving surfaces • Constant velocities (direction & time) • Same options for surface properties as stationary surface (a, g, T) Moving sufaces in DSMC
Applications Moving sufaces in DSMC
Source: Wikipedia commons Source:US patent 7230258 (Intel) Source: George A. Riley – Flip Chips Source: AIP news graphics Applications • Vacuum pump modeling and optimization • Rotating foil traps: debris mitigation • High-Speed Rotating deposition targets/substrates • MEMS rotors • … Moving sufaces in DSMC
Implementation Moving sufaces in DSMC
Implementation moving surfaces • Moving surfaces move with constant speed vb through the domain • Multiple moving surfaces are allowed • Addition of static surfaces straightforward • Method is grid independent • Surface ‘leaves’ calculation domain through a periodic boundary • Surface re-enters on other side • Each time step (multiple) collisions between molecules and moving and stationary surfaces are calculated • DSMC Time step related to tmct as well as vb Moving sufaces in DSMC
Implementation moving surfaces x = vb· t · · · · · = collision with moving surface · = no collision with moving surface · · Moving sufaces in DSMC
Validation case 1: Piston flow (2D) Moving sufaces in DSMC
Case 1: Piston flow (2D) Periodicbc Averaged in time, all molecules get speed vblade h Symmetric bc Symmetricbc Periodicbc • Kn = /h = 0.03; Re << 2000 • Analytical solution: Moving sufaces in DSMC
Validation case 2: Plane Couette flow (2D) Moving sufaces in DSMC
Case 2: Plane Couette flow (2D) U = Uw Ttop d Tbottom y x Moving sufaces in DSMC
Method A Method B Uw Uw Case 2: Plane Couette flow (2D) Moving sufaces in DSMC
Case 2: Plane Couette flow (2D) Post-processing artifact Sharipov ea. – Plane Couette flow of binary gaseous mixture in the whole range of the Knudsen number, J. Mech. B 23 (2004)Sone ea. – Numerical analysis of the plane Couette flow of a rarefied gas on the basis of …, J. Mech. B 9 (1999) Moving sufaces in DSMC
Validation case 3: TMP rotor (3D) Moving sufaces in DSMC
Case 3: TMP rotor (3D) Gas flow or compression Moving sufaces in DSMC
Case 3: TMP rotor (3D) More details VT-TuM1 (Tomorrow 8am) T. Sawada, M. Suzuki, O. Taniguchi – The axial flow molecular pump, 1st report, on a rotor with a single blade row, Bulletin JSME Moving sufaces in DSMC
Case 3: TMP rotor (3D) • DSMC results compare well with earlier results • T. Sawada, M. Suzuki, O. Taniguchi – The axial flow molecular pump, 1st report, on a rotor with a single blade row, Bulletin JSME • J.S. Heo & Y.K. Hwang – DSMC calculation of blade rows of a turbo molecular pump in the molecular and transitional flow regions, Vacuum 56 (2000) • S. Wang & H. Ninikota - A Three-Dimensional DSMC Simulation of Single-Stage Turbomolecular Pump Adopting Accurate Intermolecular Collisions Models, Journal of Fluid Science and Technology 1 (2006) • Method can be used to simulate rotor-stator assemblies Moving sufaces in DSMC
Conclusions and future developments • Algorithm developed to simulate moving surfaces with constant speed • Results validated against well known cases • Piston flow • Plane Couette Flow (Isothermal) • TMP rotor blade (2D & 3D) • Next steps • Quantitative validation for more complex cases, such as rotor-stator assembly and complete TMP • Implementations on request (Accelerating/decelerating surfaces, rotational velocities etc) • Case studies Moving sufaces in DSMC
Thank you for your attention Richard.Versluis @ tno.nl Marcel.Roos @ tno.nl Moving sufaces in DSMC
Spare slides Moving sufaces in DSMC
Plane Couette flow settings • 2 dimensional • Periodic BC • Isothermal (Ttop = Tbottom) • Laminar flow (Re = 0.006 … 6) • Low Ma number (Ma = 0.33 with Ma = Uwall / Usound) • Full accomodation (a=1), no sticking (g=0) • VSS collision model • Helium Moving sufaces in DSMC
Case 3: TMP rotor (3D) periodic bc periodic bc fixed pressure moving element periodic bc zero flow periodic bc periodicbc periodic bc Moving sufaces in DSMC