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CO 2 removal from an IGCC power plant. Comparison of the CO 2 capture options. Content. Scope of the study The existing separation processes Choice of separation process(es) Integration in the IGCC Conclusion. Scope of the study The existing separation processes
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CO2 removal from an IGCC power plant Comparison of the CO2capture options
Content • Scope of the study • The existing separation processes • Choice of separation process(es) • Integration in the IGCC • Conclusion
Scope of the study • The existing separation processes • Choice of separation process(es) • Integration in the IGCC • Conclusion
IGCC and CO2 abatement options • Pre combustion capture • Post combustion capture in an end of pipe process • Post combustion with CO2 working fluid and pure O2 combustion
Heat Recovery Dust Filter Desulfuration Coal Preparation Gasification O2 ASU From Tac compressor Electricity N2 TAV Saturation Heat Recovery Steam Generator Cycle Steam Air TAC Stack TAC : Combustion turbine TAV : Steam turbine ASU : Air separation unit
Scope of the study • The existing separation processes • Choice of separation process(es) • Integration in the IGCC • Conclusion
CO2 capture options • Chemical absorption • Physical absorption • Adsorption • Membrane
Chemical Absorption • Primary and secondary amines and Tertiary Amines : • Sterically hindered amines : AMP, 2-Amino-2-Methyl-1-Propanol • Mixed amines
Physical solvents • Selexol Dimethylether of Polyethylene Glycol • Purisol N Methyl Pyrrolidone • Rectisol Methanol
Scope of the study • The existing separation processes • Choice of separation process(es) • Integration in the IGCC • Conclusion
Choice of solvents • Chemical solvent AMP 30% wt • Hot potassium K2CO3 Carbonate* • Mixed amines MDEA 25% MEA 5% wt • Physical solvents METHANOL SELEXOL* NMP *with courtesy of UOP
Synthesis gas composition Synthesis gas pressure 24 bars abs. Flow rate 50 kg/s
Mains results • Solvents losses • Electrical consumptions • Steam consumptions
Further work • The calculation of the CO2 separation integration will be performed with an international quality coal with : • Methanol • Selexol • The optimal CO conversion and CO2 removal will be studied • The overall electrical efficiency will be calculated
Scopeof the study • The existing separation processes • Choice of separation process(es) • Integration in the IGCC • Conclusion
Heat Recovery Dust Filter Desulfuration Coal Preparation Gasification O2 ASU From Tac compressor Electricity N2 TAV Saturation Heat Recovery Steam Generator Cycle Steam Air TAC Stack
Heat Recovery Dust Filter Desulfuration Coal Preparation Gasification Electricity TAV Heat Recovery Cycle Steam Steam Generator O2 ASU From Tac compressor steam N2 Shift Conversion CO2 Separation Saturation steam Air TAC Stack
IGCC efficiency and CO2 removal Physical absorption, methanol Based case net efficiency : 43.34 %
Conclusion • Pre-combustion separation • Physical solvents are less demanding in electrical and steam, even with higher frigory needs • The overall net efficiency decreases of 8 points for 81 mole percent CO2 separation • Further work : Selexol integration Sensibility analysis for reduced separation rate