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Deepwater oil and gas fields (d ~ 500m - 3000m): Critical metocean design conditions

MODEL TESTING FOR DEEPWATER CONCEPTS C.T. Stansberg Norwegian Marine Technology Research Institute A.S (MARINTEK), Trondheim, Norway OGP Workshop on Technology Requirements for Floating Systems, London, UK, 23-24 April, 2001.

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Deepwater oil and gas fields (d ~ 500m - 3000m): Critical metocean design conditions

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  1. MODEL TESTING FOR DEEPWATER CONCEPTSC.T. Stansberg Norwegian Marine Technology Research Institute A.S (MARINTEK), Trondheim, NorwayOGP Workshop on Technology Requirements for Floating Systems, London, UK, 23-24 April, 2001

  2. Contents of presentation- Deepwater metocean conditions - physical modelling - Deepwater floating systems - physical modelling - Particular areas of experimental investigation - Laboratory limitations - and solutions - Areas of uncertainty and further development

  3. Deepwater oil and gas fields (d ~ 500m - 3000m): Critical metocean design conditions Waves Current Wind OthersNorwegian SeaHigh Moder./High High Atlantic Margin High High High Gulf of MexicoSteep/High High HighOffshore BrazilModerate High Moder.West of AfricaLow High Moder.(Newfoundland)High High High Ice

  4. Physical modelling of deepwater metocean conditions in a laboratory basin

  5. MARINTEK’s 50m x 80m x 10m Ocean Basin

  6. Modeling of waves - items of particular interest - Nonlinear effects (crests; wave heights; kinematics) - Extreme waves(probability; mechanism; freak waves?) - Multi-directionality - Multiple-peak spectra (in frequency & in direction) - Non-stationary hurricanes (in frequency & in direction) - Repeatability - Minimum scale of reproduction - 1:150 ?

  7. Second-order deep-water random wave model (numerical) Modeling of waves - Items of particular interest - Nonlinear effects (crests; wave heights; kinematics) - Extreme waves(probability; mechanism; freak waves?) - Multi-directionality - Multiple-peak spectra (in frequency & in direction) - Non-stationarity (in frequency & in direction) - Repeatability - Minimum scale of reproduction?

  8. Measured vs. second-order wave model Modeling of waves - Items of particular interest - Nonlinear effects (crests; wave heights; kinematics) - Extreme waves(probability; mechanism; freak waves?) - Multi-directionality - Multiple-peak spectra (in frequency & in direction) - Non-stationarity (in frequency & in direction) - Repeatability - Minimum scale of reproduction?

  9. Modeling of deep-water currents - challenges: - Vertical profile (magnitude & direction) - Homogenous & constant current velocity / turbulence? - Full-depth limitations in available laboratory basins - Combine with equivalent force / numerical models u Example: 3000m depth trunc. at 1000m

  10. Modeling combined metocean:Wind waves + swell + current + wind- Collinear & non-collinear - Optimal model scale - Modeling of rapid change in hurricane system?

  11. Deepwater floating systems

  12. Deepwater floating systems - physical modelling Traditional hydrodynamic verification:- Modeling of “complete” system hull+mooring+risers (+DP) - Scales ~1:50 - 1:100 - Dynamic (& static) coupling between floater & lines/risers - Individual line models - dynamic line tension - Line drag induced slow-drift damping - Complex behaviour of total system / “new” effects? - Extreme nonlinear responses in storm conditions / need for calibration of numerical models - Operations - Measurements: Vessel motions - Line forces - Relative wave - Green sea - Slamming - Video observations

  13. FPSO in extreme wave event

  14. Semisubmersible in extreme wave event

  15. Particular areas of experimental investigationMotions - slow-drift forces in extreme waves with current - viscous damping - motion coupling effectsMooring - Dynamic line tension in extreme wave groups - Dynamic coupling to vessel motionsRisers - Steady drag forces - VIV (model testing of separate components)Relative wave / Green Sea - Probability of green sea / negative air gap - Impact loads & structural responsesExtreme responses - non-Gaussian processesNumerical analysis - combined / integrated with experiments

  16. Numerical visualisation (from coupled analysis study)

  17. Dynamic line tension: 1:55 model tests vs. coupled analysis

  18. Laboratory limitations - and solutions Challenge: Depths ~ 1000m - 3000m: Too deep for testing at “conventional” scales (1:50 - 1:100) in available basins How to keep the benefits from “complete” system - couplings etc.?Possible solutions:-Ultra small scales (1:100 - 1:200) - scale effects?* - Integrated tests & computer analysis (“hybrid techniques”)* - Outdoor testing* - Numerical analysis only - New ultra-deep basin?Not recommended:Truncation without subseq. computer-extrapolation**Studies carried out at MARINTEK: VERIDEEP; NDP; Deepstar

  19. Ultra-small scale model testing: Comparing 3 scales

  20. Verification tests on the P-26 project, a polyester taut mooring system

  21. Testing in scales 1:100 - 1:150 (200) is feasible, depending on floater, condition etc. Practical limitations today (environmental modelling) Scale effects on line tension can be accounted for; smaller effects on slow-drift Particular attention and care in preparation and execution Special limitations: Thruster modelling (> 1:100) Truss structure details Spar models with moonpool

  22. Hybrid methods: An “off-line” procedure

  23. Design of truncated system:(hybrid verification)- Horizontal restoring force characteristics - Vertical coupling mooring / floater - Quasi-static single-line characteristics - “Representative” damping levels

  24. Numerical reconstruction & extrapolation(hybrid verification)- Calibration / check of numerical code - coupled analysis - System identification; in particular: slow-drift excitation & damping - Sea state dependent parameters - Final full-depth simulation with calibrated code (coupled analysis)

  25. Coupled analysis (RIFLEX-C) model of an FPSO system

  26. Empirical surge drift coefficients (semi in irreg. waves)

  27. Example (NDP study): Semi-submersible system in 3000m steel catenary mooring(semi-taut) Scale 1:150, truncated at 1100m (7.3m mod sc) Norwegian sea 100yr: Hs=16m Tp=18s Cu=1.3m/s Wi=48m/s

  28. Initial check of method: An 1100m system truncated at 550m Extrapolated results compared to full-depth 1100m measurements

  29. Final results: Results from truncated set-up (1100m) numerically extrapolated to 3000m

  30. Promising experiences with the “off-line” hybrid procedure Some notes for future applications: - Scale of truncated set-up should be > 1:100 - 1:125 - The method works technically fine, while improvements for efficient use are underway(efficient link between experiments and numerical analysis etc.) - Procedures for design of truncated set-up should be established - Uncertainties of 2-step method should be assessed - Guidelines for hybrid verification have been suggested, but should be further discussed and completed

  31. Other hybrid methods: - On-line (active) integration between truncated test set-up and computer simulations Potentially a very interesting method. Sophisticated, power-consuming computer tools required: The need for “intelligent” algorithms should be evaluated (How intelligent should it be to represent a real verification?) Need for very large actuators in 6 DOF? - Verification of parts of the system (e.g. the floater only), or of the computer program itself?

  32. Areas of uncertainties and further development: - When do we need to use scales > 1:100?- More standard procedures to be established for hybrid techniques - Uncertainties in hybrid techniques- What is required for software used in deepwater verification - qualification? - On-line hybrid technique: intelligent software & actuator / control - More standard procedures for extreme value estimation from model tests - Viscous drift forces in high waves on currents - Higher-order drift forces on ship in high and steep waves - Metocean input: Multi-directionality / multiple-peaked spectra Deepwater currents: profile / turbulence Rapidly changing weather conditions? - Particular problem arising in ultra deep waters: Operations in connection with intervention etc. / multi-body dynamics / floating pipelines

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