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MSD 1 System Level Design Review Biomass Compressor

MSD 1 System Level Design Review Biomass Compressor. Team 13432. Terminology. Biomass – any grown organic matter to be used in the system Compressor – increases pressure on the biomass FVP – force versus power TIE – team industrial engineering TC – team compression

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MSD 1 System Level Design Review Biomass Compressor

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  1. MSD 1 System Level Design ReviewBiomass Compressor Team 13432

  2. Terminology • Biomass – any grown organic matter to be used in the system • Compressor – increases pressure on the biomass • FVP – force versus power • TIE – team industrial engineering • TC – team compression • TSP – team slicing and packaging

  3. Goals • Present design criteria and customer needs for approval by customer • Update customer in regards to concept generation • Settle upon final systems architecture for approval by customer

  4. EDGE Website • https://edge.rit.edu/edge/P13432/public/Home • One Page Summary • Concept Generation

  5. Functional Analysis

  6. House of Quality

  7. PUGH Baseline

  8. PUGH Refined

  9. System Architecture

  10. Feasibility Analysis

  11. Feasibility Analysis What the mechanical testing will answer 1. What does the force v. displacement curve look like? 2. Does moisture have an effect on the results? 3. Is the compressed material isotropic or an-isotropic? 4. What are the effects of the three different materials? 5. What is Poisson’s ratio for the materials tested? 6. What are the effects of the orientation of the material on resulting forces? 7. What is the force needed to eject the brick from the compression chamber? 8. Do the results scale? 9. What are the effects of dwell time in compression chamber? 10. What is the maximum achievable density of brick? 11. How does friction affect the compression and ejection of the biomass?

  12. Feasibility Analysis

  13. Flywheel Calculations(back of the envelope)

  14. Flywheel Calculations

  15. INGREDIENTS: Sun-cured Chopped Grass Hay (Timothy and Orchardgrass), Sun-cured Chopped Alfalfa, Vegetable Oil. NUTRIOTIONAL INFO: Crude Protein (min) ................ 8.00% Crude Fat (min)........................ 1.50% Crude Fiber (max) .................... 37.00% Ash (max) ................................ 9.00% • OVERVIEW • 2 lbs bricks • Goal is to promotes Water Intake for Proper Hydration • Convenient, Lightweight and Easy to Use • Quickly Expands in a Bucket of Water to About One Flake of Moist Hay • Compressed Blend of Premium Grass and Alfalfa Hay http://purinahorsesupplements.com/media/pdf/HydrationHayBlockOriginalSellSheet-FINAL-Sep-24-2012.pdf

  16. Schaetzel family hay brick production • Purchasing a hydraulic machine ($350,000) • Plant plans on using 20 tons of hay per day • Economically unfeasible to transport hay more than 100 miles away http://www2.ljworld.com/news/2008/mar/31/county_residents_have_hot_idea_new_type_biofuel_ha/

  17. Schedule for MSD 1

  18. Work Breakdown Structure

  19. Future Plans Workspace OSHA regulations Material Flow Floor Layout EOQ & ROP Production times: Mean time to repair Utilization times Throughput rate WIP Raw Processing time Maintenance Manual Net Energy Calculations Sensor Array / controls Emergency Switch Brick and Cycle Counters Light Indicators Hazard Area Protection

  20. Questions / Concerns

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