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Health-Monitoring of a Reciprocating Compressor MSD1 – P12453 Systems Level Design Review

Health-Monitoring of a Reciprocating Compressor MSD1 – P12453 Systems Level Design Review. Agenda. Team and Project Member Introduction (1 min.) Project Introduction (4 min.) Customer Needs (5 min.) Concept Generation (15 min) Concept Selection (25 min) Risk Management (10 min)

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Health-Monitoring of a Reciprocating Compressor MSD1 – P12453 Systems Level Design Review

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  1. Health-Monitoring of a Reciprocating CompressorMSD1 – P12453Systems Level Design Review Systems Level Design Review

  2. Agenda • Team and Project Member Introduction (1 min.) • Project Introduction (4 min.) • Customer Needs (5 min.) • Concept Generation (15 min) • Concept Selection (25 min) • Risk Management (10 min) • Next Steps (10 min) • Q&A (10 min) Systems Level Design Review

  3. Team and Project Members TEAM: Project Manager: Markus Holzenkamp (ME) Project Engineers: Cody Anderson (ME) Robin Leili-Marrazzo (ME) CUSTOMER: Dr. Jason Kolodziej, ME Department, RIT Dr. Edward Hensel, ME Department, RIT SUPPORT: Project Guide: Bill Nowak (Xerox) Faculty Champion: Dr. Kolodziej (RIT) Sponsors: Scott Delmotte (D-R) James Sorokes (D-R) Britt Dinsdale (D-R) Systems Level Design Review

  4. Reciprocating compressors Previous work Project scope Project Introduction Systems Level Design Review

  5. Reciprocating compressors Reciprocating compressors use the back and forth motion of a piston connected to a crankshaft to compress the working fluid. In the case of this project we are working a single cylinder dual-action air compressor Systems Level Design Review

  6. Previous work This project is a continuation of P11452. The group installed the Dresser-Rand compressor and the first basic sensors for monitoring beginning of life characteristics Systems Level Design Review

  7. P12453 Project Scope • Understand the current state of the compressor • Current sensors, DAQ capabilities • Operation characteristics of reciprocating compressors • Install and run ENVISION Condition monitoring system to be donated by Dresser-Rand • Increase the current DAQ capabilities • End Goal: Design, develop, and install effective health monitoring capabilities Systems Level Design Review

  8. Table of prioritized customer needs Function diagram Customer Needs Systems Level Design Review

  9. Table of Prioritized Customer Needs Systems Level Design Review

  10. Function Diagram Install add. sensors Measure Pressure Temp Accel Validate Envision Results Assistance from D-R ENCODER RITDAQ ENVISION Install main bearing sensor Understand current capabilities Choose an Encoder Program Envision Consider Ergonomics Validate RITDAQ results Program RITDAQ Mount Encoder Mount Envision Measure accel Generate p-v diagrams Measure Velocity Program Encoder Measure Crank Angle LABS Concepts needed

  11. Engineering specs: Encoder/Envision House of Quality / Pareto of engineering specs Pugh concept selection Additional sensors Concept Generation & Selection Systems Level Design Review

  12. Engineering Specifications - Encoder Systems Level Design Review

  13. Engineering Specs - Envision Systems Level Design Review

  14. House of Quality Systems Level Design Review

  15. Pareto of Engineering Specs vs Needs Systems Level Design Review

  16. Prioritized Engineering Specs Systems Level Design Review

  17. Pugh Concept Selection for Encoder Systems Level Design Review

  18. Possible locations for Encoder Systems Level Design Review

  19. Encoder Shaft Dimensions Systems Level Design Review

  20. Pugh Concept Selection For Envision Systems Level Design Review

  21. Possible locations for ENVISION Systems Level Design Review

  22. Additional Sensor Table Systems Level Design Review

  23. Possible locations for Additional Sensors Systems Level Design Review

  24. Possible locations for Additional Sensors S11, S12 S13, S14 S2 Systems Level Design Review

  25. S9, S10 Possible locations for Additional Sensors S4,S5 S6 S7, S8 S3 Systems Level Design Review

  26. Risk Management Systems Level Design Review

  27. Systems Level Design Review

  28. Systems Level Design Review

  29. Systems Level Design Review

  30. Top Risks • Trip Hazard from wires • Potential for injury • Risk to equipment • Noise in sensor signal • Cannot use data • Delay in equipment deliveries • Project falls behind schedule Systems Level Design Review

  31. MSD 1 Schedule Detail Design Enabling Action Items Next Steps Systems Level Design Review

  32. MSD 1 Schedule Systems Level Design Review

  33. Detailed Design Enabling Action Items • Markus: • Select encoder (type, make, model, specs) • Robin: • Become familiar with Envision software (how to develop screens, add functionality) Cody: Consult with Dresser-Rand on how to best install sensors (sensor type, sensor location) Systems Level Design Review

  34. Q&A ? Systems Level Design Review

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