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CRABster Winch Product Presentation 2012

CRABster Winch Product Presentation 2012. At a Glance. CRABster WINCH. Loads up to 250 t Four frame sizes Solo winch or with a crane kit Double girder trolley or fixed hoist True vertical lift Compact design Optimal approach dimensions Stepless crane and trolley travelling

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CRABster Winch Product Presentation 2012

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  1. CRABster Winch ProductPresentation 2012

  2. At a Glance CRABster WINCH

  3. Loads up to 250 t • Fourframesizes • Solo winch or with a crane kit • Double girder trolley or fixed hoist • True verticallift • Compact design • Optimal approachdimensions • Stepless crane and trolley travelling • Ambient temperatures from -20 °C up to +60 °C • CRABster WINCH • At a Glance

  4. At a Glance Product Range Excerpt from the entire supply range. Type CT17 is not listed here.

  5. Robust rope guides, cast iron • True vertical lift • Central lubrication • 4-step gearlimitswitch • NovaMaster • 2-step travel limit switch • Inverter hoisting + travelling • Hoist motor with encoder, closed loop • Thermal protection • Twocomponentexopypainting • Bridge panels • PLIOTEX wiremarking • Panels with light and plug • Horn 108 dB • At a Glance • Standard Equipment

  6. Radio remote control • Maintenance platform • ESR overspeed • Second hoistingbrake • Ramshornhook • Ropepressure roller • Guide rollers for trolley frame • Standby heatings, -20°C • Air condition for panels, +55°C • Stainlesssteelbridgepanel • Rain protection cover • Crane light • Horn, 120 dB • Derailment catches and storm locks • At a Glance • Standard Options

  7. Product Argumentation CRABster WINCH

  8. Characteristics: • Ropedrive design • Ropeguide • Central lubrication • Hoistmotor • Hoistingbrake • Hoistgearbox • Limit switch • Controls • Overloadprotection • Conditionmonitoring • Dimensions • Product Argumentation • HoistConcept

  9. Tiltedsheaves • True verticallift • No lateral hookdrift • Large drum diameter • High-strength flexible wireropes • Single drum configuration • Lesswear on ropeandropeguide • Extended life time forrope • Optimal usageofavailablespace • Avoids heavy twinhoists • Savings in ownership • Rope Drive Design • Product Argumentation

  10. Fullwrapcastiron ring • Proper ropeguidance • Avoidsdangerousslackropesituations • Toleratessidepulling • Increasedsafety • Economicalguidanceofropes on drum • Extended ropelife time • Savings in ownership • Rope Guide • Product Argumentation

  11. Easy and fast accesstolubricationpoints • Lubricationprocess save, nopoint will beforgotten • Lessdowntime • Lowermaintanancecosts • Safe • Savings in ownership • Central Lubrication • Product Argumentation

  12. ONE invertermotor, nomicromotors • Closedloopwith Encoder • Onlyonesize per hoistframe • 44kW CT17 • 60kW CT18 • 94kW CT19 and CT20 • Temperaturemonitoring • Fan cooled, CT19/20 withexternalfan • Veryslowspeedforprecisehandling • Fast liftingspeedsforhighproductivity • Lessmaintenanceandwearingparts (nomicromotors) • Jogging andinchingareavoided • Hoist Motor • Product Argumentation

  13. Magneticdicsbrake • Hoistdutylifetimerating • High braketorque, 200% • Fullyenclosed, IP 66 • Noadjustmentneeded • Minorwear, holdingbrake! • High safety • Extended brakelifetime • Lessmaintenancecosts • Savings in ownership • Hoisting Brake • Product Argumentation

  14. Oillubricated • Grindedhelicalgearwheels • Onlyonesize per hoistframe • 1:82 CT17 • 1:105 CT18 • 1:128 CT19 • 1:524 CT20 • Long lifetime due tohighaccuracymanufactuting • Lessdowntime • Lessmaintenancecost • Less different spare parts, less different trainingefforts • Gear Box • Product Argumentation

  15. Gearedupperandlowerlimitswitch • Fourfulladjustableswitchingpoints • Hook block operatedupperlimitswitch • Increasedreliabilityandsafety • Nomechaniclewearingparts • Nodamagestohoiststructure in caseofdamagedgearlimitswitch • Limit Switch • Product Argumentation

  16. Set cubicleswithreadilyconfiguredcontrols • Space foradditions (bridgeinverters) • Horn 108 dB • Lightning in everypanel • 230V 10A socket outside andinside • PLIOTEX wiremarking • Special flat-cableentry • Cubicles 1,5m/1m/0,4m with 2 doors • Easy andeffecientintegrationintocranesystem • Fast and easy access • Easy maintenance • Controls • Product Argumentation

  17. Overloadprotectionbystraingaugesensor • Measuresropeforceatpulleys • Cuts hoistingifforceexceedsmaximumpre-setlimit • Protectshoist, craneandbuidlingstructurefromoverloads • Increasedsafetyatwork • OverloadProtection • Product Argumentation

  18. NovaMaster as standard • Overloadsupervision • Brake slippageandlockedbrakemonitoring • Thermal motorprotection • SWP counter - Tandem hoistsychronisation optional • Enhanced safetyatwork • Optimizedserviceintervals • Lowerdowntimeandcostofownership • Indentificationof miss-use • ConditionMonitoring • Product Argumentation

  19. Compact trackgauge • Compact wheelbase • Low headroom, top ofrailto top ofhoist • Equalwheelloadsdistribution, due totrueverticallift • „It‘s a winch“, asopposedto a packagehoist • Optimal usageofspace • Safe operation, nosidepullingatrunway end required • Lowerinvestment in steelwork • Longerlifetime, highavailability • Investment savings • Dimensions • Product Argumentation

  20. Solutions

  21. Hoisttandemcontrol, sychronization • Crane tandemcontrol • Anti swaycontrol • Main andauxilaryhoist • Motorizedhook • Cable reel • Loadsover 160t • Solutions • Overview

  22. CAN-bus • Standard, NovaMaster Tandem: • Electronic monitoring of safe tandem operation of two hoist • Signal transmission between hoists via BUS cable • Loadsummarizationandcraneoverload • Options: • Anti collisiondevice • LED loaddisplay, Sumload • Lifting speedsynchronization via inverter of two or more hoist motors on common crane • Solutions • Hoist Tandem Control

  23. Electronic monitoring of safe tandem operation of long loads by two cranes • Signal transmission between cranes via advanced radio controls • Anti-collision via photo-cells and reflectors • Matches the requirements of performance level “c” as per EN 13849 • Most comprehensive monitoring of crane conditions on tandem controls in the industry • Highest safety standard in the industry • Solutions • Crane Tandem Control

  24. Avoids harmful load peaks. Mechanical stress in electrical and mechanical parts is reduced (less maintenance) • Crane is easy to operate with optimal crane movements • Operator’s focus is in controlling the load movement and not the hoist or crane movement • Time is not lost in increased load swing and extended time to place the loads and the load handling is more efficient • Solutions • Anti SwayControl Trolley + bridge inverter Height measure unit Encoder at rotating limit switch Indication LED light Sway ON/OFF

  25. Every combinationupto 160t possible • Twosimilarhoist • Two different hoist • Different speedsorheightoflift • Hoisttandemcontrol via NovaMaster isallwaysincluded • Controllmethodscanbe: • V2 - onlyhoist A or B • V3 - hoist A, or B, or A+B together • Options: • Cable reel • Service platforms, oneorbothsides • LED loaddisplay • … • Solutions • Main andAuxilaryHoist

  26. Includes all needed components for hoist for motorized hook version: • Hook block • Special reeving • Cable reel • Electrical components/design • Wide ropetoropebasepreventskewing • Solutions • Motorized Hook

  27. Spring operated cable reels • Lifting heightsupto 26m available • Availablestandardsolutions: • Special solutions on request • Solutions • Cable Reel

  28. Loadsover 250 t areavailable on specialrequest • Solutions • Loads Over 250 t

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