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HOW TO CREATE AND SUSTAIN ORGANIZATIONAL ALINGMENT TO IMPROVE RESULTS. Mate Precision Tooling and our Baldrige Journey. PRESENTATION OVERVIEW. Background Discuss/define alignment Delivering a consistent theme Common understanding of purpose and goals, Balanced Scorecard
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HOW TO CREATE AND SUSTAIN ORGANIZATIONAL ALINGMENT TO IMPROVE RESULTS Mate Precision Tooling and our Baldrige Journey
PRESENTATION OVERVIEW • Background • Discuss/define alignment • Delivering a consistent theme • Common understanding of purpose and goals, Balanced Scorecard • Timely updates on progress to goals • Effective leadership system • Philosophical alignment • Examples of aligned goals
KEVIN NICHOLSON • VP Mfg, Mate Precision Tooling • Undergrad Engineering Degree, University of Notre Dame • MMSE Degree, UST (1994) • Student in ETLS 551, Strategic Quality Management, Fall of 2001 • UST School of Engineering: IAB member, Board of Governors member, SEAC member • Industrial experience: 25 years in engineering and operations management
MATE PRECISION TOOLING • Mission Statement: To be the world’s leading supplier of precision tooling for CNC punch presses • Sold in over 60 countries • Long, 40 year+ history • Strong technical expertise, large product breadth
BALDRIGE JOURNEY • First internal application completed in 2002 • Launched 19 projects to address some of the opportunities for improvement • Completed strategic planning sessions in early 2004 • Completed second Baldrige application in March of 2005, and submitted this for the MQA process • Recipient of the Achievement Level in the 2005 Minnesota Quality Award
BALDRIGE OVERVIEW • Holistic view of the business, 7 categories • Asks 110+ multi dimensional questions • Limited to a 50 page application • A journey of introspection and discovery • Feedback report is key output of the process
ALIGNMENT • Consistency of plans, processes, information, resource decisions, actions, results and analysis to support key organization-wide goals • Effective integration is the next step on the journey, past alignment. Achieved when the individual components of a performance management system operate as a fully interconnected unit.
DELIVERING A CONSISTENT MESSAGE • Mission statement – no change in 11+ years • Logical, consistent themes. No flavor of the month. • 2002-2003: Recovery, focus on what we can do internally • 2004-2005: Reaping the benefits of our hard work, stay the course • 2006+: Time to grow sales • Consistent communication of Baldrige
ENSURING A COMMON UNDERSTANDING OF PURPOSE AND GOALS • Balanced Scorecard (BSC) – created in 2002 • BSC is key vehicle for communicating goals • BSC communication - “leap of faith” in 2002 • Annual Goals and Objectives “flowdown” from BSC goals – BSC to VP to manager to foremen/team • Annual goal setting process, with VP review & approval at foremen/team level
ENSURING A COMMON UNDERSTANDING OF PURPOSE AND GOALS • Integrated system of meetings helps send consistent message • All Company Meeting (ACM) 2x/yr and All Hands Manufacturing Meetings (2X/yr) • MEM to MMM to MTM (every month) • Weekly staff meetings • Reinforce direction, purpose, goals
TIMELY UPDATES OF PERFORMANCE TO GOALS • Monthly communication of BSC, all other key metrics for all levels of the company - via system of meetings (MEM, MMM and MTM) • Weekly communication of key productivity, quality and delivery metrics (plant and team level) – posted Tuesday for previous week • Daily communication of sales, overdue totals • Instant communication of overdue items
EFFECTIVE LEADERSHIP SYSTEM KEY ELEMENTS • System of meetings • Annual budgeting process • Annual G&O setting process • Performance appraisal & development system • Action plan development for key projects • Strategic planning process
LEADERSHIP SYSTEM - BUDGETING • Completed in October and November • Usually two cycles, to make sure we hit required targets • Sharing of financial information has expanded over the last 4 years • Supported with manager training in 2003, “Managerial Accounting 101”
LEADERSHIP SYSTEM – GOALS & OBJECTIVES • Supports annual budgeting process • Supports longer term BSC goals • Supports Baldrige focus. Example, target a business process to improve or invent. • Complete in January • VP and/or manager approval required • Supported with manager training in 2004, “Performance Management”
PERFORMANCE APPRAISL & DEVELOPMENT • Annual business process for managers, foremen and a few others • New hires evaluated at 30, 60 and 90 days • Will expand process to other employee groups in 2006 • VP and/or manager approval required • Supported with manager training in 2004, “Performance Management”
LEADERSHIP SYSTEM – ACTION PLANS • Action plan required for all key initiatives • Plan for all Baldrige projects presented to executive team in January for critique • Updates to plan provided monthly at MEM • Supported with manager training: Project Management (2003), Business Writing (2004) and Lean Manufacturing (2005)
LEADERSHIP SYSTEM – STRATEGIC PLANNING • Typically conducted every other year • Alternates with Baldrige application development • Output typically are some major initiatives • Externally facilitated
LEADERSHIP SYSTEM – OTHER ELEMENTS • Each leader responsible for certain BSC elements • No second agendas, leaders very accessible • Good leadership participation at all employee events • Baldrige focus is central, helps tie elements together
PHILOSOPHICAL ALIGNMENT • Central Baldrige focus helps ensure alignment • Baldrige is the Brains, Lean is the Muscle • “Good to Great” became the “brand” - helped us place our Baldrige effort in context • Second Baldrige application development process helped improve understanding and commitment
OTHER ELEMENTS THAT HELPED • Company size: Less than 400 people and less than 300,000 square feet • Cooperative culture. Good sharing of information. • Open door policy, management by walking around practiced • G&O review by supervisor/mgr, performance appraisal review by supervisor/manager • Project selection helps maintain alignment
EXAMPLES OF ALIGNED GOALS • BSC/Corporate level = On Time Delivery % Team level = $ Overdue Work Center level = # of Items Overdue • BSC/Corporate level = COQ % Team level = $ Scrap (detail be work center) Work Center level = $ Scrap (and item) • BSC/Corp level = $ shipped/machinists hours Team level = $ produced/machinists hours WC level = $ produced/machinists hours
HOW TO ENSURE ALIGNMENT • Deliver consistent message • Ensure a common understanding of purpose and goals: BSC, G&O, system of meetings • Timely updates of performance to goals • Development of effective leadership system • Philosophical alignment • Company size and culture a Mate advantage
BALDRIGE VISION • Mate Precision Tooling is committed to the Baldrige National Quality Program as a means of achieving our mission to be the world’s leading supplier of precision tooling for CNC punch presses • We will achieve world-class performance and become a model business enterprise through a thorough understanding and willingness to practice and follow-through on the Baldrige Criteria for Performance Excellence