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Welcom e Q3 2012 . Introductions. Client Group Waddell Power Personnel. Clas s Background & Experience. Mr. Mike Andis – Indianapolis Fruit Company Mr. Keith Howard – Sur La Table Mr . James Knorr – Sur La Table Mr . Chris Glasson – Hachette Book Group.
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Introductions Client Group Waddell Power Personnel
Class Background& Experience Mr. Mike Andis – Indianapolis Fruit Company Mr. Keith Howard – Sur La Table Mr. James Knorr – Sur La Table Mr. Chris Glasson – Hachette Book Group
History of Waddell Power& East Penn Manufacturing East Penn Manufacturing founded in 1946 by Delight Breidegam, Jr. Sally Miksiewicz- CEO & Vice Chairman Waddell Battery Company Inc. founded in 1978 by Gary T. Waddell Kerry Ridge - President
Waddell PowerBusiness Segments Motive Power Batteries Chargers Handling Systems Standby Power Stationary Tel-com Parts & Accessories Recycling Service Motive Power Standby Power
Deka BatteriesMaterial Handling Video Mr. Matthew Massingale – Service Manager
Battery Safety Mr. Max Beaver – Customer Service Manager
Battery Components Mr. Matthew Massingale – Service Manager
Battery Components Active Materials: -positive active material -negative active material -formed plates -sulfuric acid (1.290 @ 77˚F) Components: Separator -prevents shorting -microporous -different types Grid -positive & negative -post, foot, boot
Battery Chemistry, Operations, & Performance What is a Battery? Electrochemical Energy Storage Device -based on conversion of chemical energy into electrical energy -reactions occur at the positive plate and the negative plate to generate power -reactions are reversible, allowing for numerous discharge and recharge cycles
Battery Chemistry, Operations, & Performance How a Battery Works Fully Charged: Positive = PbO2 (lead dioxide) Negative = Pb(lead) Electrolyte = 2H2SO4 (hydro sulfuric acid) Two dissimilar metals in sulfuric acid
Battery Chemistry, Operations, & Performance What Happens During Discharge? Negative Plate = Pb(lead) -reacts with sulfuric acid ions to form lead sulfate and release electrons Pb + HSO4 -> PbSO4 + H+ + 2e Positive Plate = Pb02 (lead dioxide) -reacts with sulfuric acid ions and electrons to form lead sulfate and water PbO2 + HSO4 + 3H+ 2e- -> PbSO4 + 2H20
Battery Chemistry, Operations, & Performance What Happens During Discharge? Sulfuric Acid -consumed by reactions at the positive and negative plates -specific gravity decreases as the discharge progresses -both plates sulfated Overall Reaction Pb + PbSO2 + 2H2SO4 -> 2PbSO4 + 2H20
Battery Chemistry, Operations, & Performance What Happens During Recharge? -current is applied in the opposite direction -reactions are reversible -original starting components are restored Overall Reverse Reaction Pb + PbSO2 + 2H2SO4 <-> 2PbSO4 + 2H20 -gassing @ 80% or higher
Battery Capacity Amount of Active Material: -plate size -number of plates in cell -proportional to active material -concentration of sulfuric acid Measuring Capacity: Ampere Hours @ the six hour rate to 1.70 VPC @ 77˚F 18-D125-17 -1000 Ah Battery (6hr 166.7amps)
Battery Operation Operating Window: -charged battery approximately 2.15-2.18VPC -discharged battery approximately 2.00VPC -charged battery approximately 1.285SG -discharged battery approximately 1.160SG Recharge Window: -charger puts out rated ampere hour -voltage approximately 2.12VPC -80% recharged @ 2.37-2.44VPC (gassing) -2.55 to 2.65VPC finish rate
Battery Operation Battery Watering: -ideal time to water battery -over watering will cause the electrolyte to overflow -under watering will cause damage to the plates -use approved water only
Battery Application Proper Sizing and Use D-Series Fast Charge E-Z Link MaxPowr ChargeMate Maintenance Saver Dominator GelMate PowrMate
LUNCH Jockamo Upper Crust Pizza
TOUR WADDELL POWERIndiana Operations
CELL AUTOPSY WADDELL POWER
SHOP REPAIR WADDELL POWER
Q & A WADDELL POWER STAFF
RENTAL • BATTERY & CHARGER MONTHLY RENTAL: • Voltage BatteryCharger 12V $200 $130 24V $315 $170 36V $380 $210 48V $450 $250 *Opportunity Charge Battery or Charger add $50.00 (includes BID, SPWS, & SREM) **Fast Charge Battery or Charger add $100.00 (includes BMID or BFD, SPWS, & SREM)
EVALUATION BATTERY EVALUATION INCLUDES:Wash battery, neutralizing corrosionEqualize charge (constant current charging if necessary to drive acid from the plates) Capacity load test Written report with recommendations Voltage Battery 12V $120 24V $156 36V $198 48V $216
ACID ADJUST ACID ADJUSTMENT INCLUDES:Specific gravity measurement of each individual cellTemperature correctionParticulate removedElectrolyte exchanged with newGravity restored to manufacturer specification
RECONDITION BATTERY EVALUATION & RECONDITIONING INCLUDES: Technical Inspection is conductedCables, connectors, contacts replaced as neededBattery tray is ground to metalBattery is repaintedBattery is resealed VoltageBattery 12V $240 24V $312 36V $396 48V $432
CONTACT Customer Service and SupportIndiana Phone: (317) 547-3090email: in.service@waddellpower.comwww.waddellpower.com