1 / 22

The Cleaner World Through Pyro Thermic Reaction

The Cleaner World Through Pyro Thermic Reaction. Introduction Time Lapse Technology Comparisons New Era Treatment Zones Power Process Maintenance. Process Flow Diagram Desalination Operator Controls Construction Plant List Mobile Plant Contact Details. 1. 8. 9. 2. 3. 10.

gaston
Download Presentation

The Cleaner World Through Pyro Thermic Reaction

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. TheCleaner World Through Pyro Thermic Reaction

  2. Introduction Time Lapse Technology Comparisons New Era Treatment Zones Power Process Maintenance Process Flow Diagram Desalination Operator Controls Construction Plant List Mobile Plant Contact Details 1 8 9 2 3 10 4 11 5 12 6 13 7 14

  3. DON’T DELETE THIS SLIDE. DON’T EDIT THIS SLIDE.

  4. INTRODUCTION TO WACS 1 Waste Away Consultancy Services have been formed as a “One Stop Shop” to deal with waste from creation to final destruction and disposal, avoiding landfill and contamination to the environment. The process of turning waste materials into energy through thePyro-Thermic Reactor (PTR) is environmentally effective. What WAS the vision of using the Ultra High Temperature Reactor to extract virtually all of the calorific value from unwanted waste material and turning it into energy is NOW reality. This system is not only capable of providing the safe disposal of large variety of waste including more problematic materials, it is capable of simultaneously generating high volumes of electricity for resale or for the client’s own use.

  5. INTRODUCTION TO WACS 1 We use theUltra High Temperature Reactor to extract virtually all of the calorific value from unwanted waste material. This process allows the waste to be transformed into energy, as well as allowing the waste itself to become the provider of energy release. The process is so efficient that it destroys an amazing 97% of the waste material. Due to the residue’s inert nature, the potential exists for the re-sale as a construction industry raw material. • municipal waste • industrial waste • clinical waste • asbestos waste • tyres, rubber, plastics • oil waste • nuclear waste • chemical waste • pharmaceutical waste • offal waste • sewage sludge • contaminated water EXAMPLES OF WASTES DESTROYED

  6. INTRODUCTION TO WACS 1 Thereactor is able to treat the waste in one process. This is because the reactor temperature is 1700°C using direct-fired burners of oil or gas combined with compressed air. The concept of thermal conversion began nearly 30 years ago, and is a proven technology with over 25 plants commissioned throughout the world. By combining the properties of a rotary thermal treatment process with a refractory lined lower chamber, various key stages of thermal action are created and achieved within this same item of equipment. Known as the Pyro Thermic Reactor. • Nontoxic • Nonporous • Contaminant-free • Mineral composition • Dust-free • Sterile • Vitrified bead-like structure • Totally inert PROPERTIES OF WHAT REMAINS

  7. TIME LAPSE, A WACS HISTORY 2 Designed by our Principals, the Pyro Thermic Reactor has multiple installations throughout the world. Focus was then moved to United Kingdom and European sales, but complex regulations regarding waste treatment in these areas hampered efforts. Now, however the marketplace is changing with the arrival of the new Global Green Agenda, and WACS has refocused and renewed its efforts to take advantage of shifting opinions on renewable energy and waste disposal. MUNICIPAL WASTE GENERATION PER CAPITA

  8. TECHNOLOGY COMPARISONS 3 MOVING GRATE FURNACE PYRO THERMIC REACTOR TEMPERATURE 800° TO 850°C1700°C WASTE CONTROL uncontrolled, uncontained 100% contained There are many pyrolysissystems in use but they havesignificant problems in conforming to WID, EPAand EU directives. We would emphasise that the Pyro Thermic Reactor is not a pyrolysis system but also incorporates gasificationas a combined function. PYROTHERMIC SYSTEM COMPARISON PERCENT RESIDUE 30% to 40% 3% POWER OUTPUT 250-300 KWH/T 1000 KWH/T

  9. NEW ERA: THE MODEL PROCESS 4 Pyrothermic Reaction is a thermal chemical decom- position of organic material at elevated temperatures without the participation of oxygen. It involves the simultaneous change of chemical composition and physical phase and is irreversible. STEP 1 STEP 2 STEP 3 DRYING AND DEGASIFICATION PYROTHERMIC SHREDDING Unsorted waste is shredded down to 50 mm, transported via screw conveyor into the reactor. The only preparation required is the inclusion in the system of a multi-shafted shredder to reduce the feedstock to a standard size for ease of feeding to the reactor. The top of the screw conveyor compresses waste material, which forms a gas tight seal at the reactor entry point. Compressed waste passes into the reactor where the drying process begins. Released gases are drawn through the reactor. The top section of the reactor is supplied with pressurised returning heat from the latter end of the thermal process to accelerate this action through the gasification stage. Gasification breaks down waste hydrocarbons and also leads to the production of syngas. This is the first fuel stage for the waste material to pass through and it is similar to the effect widely used in the past of heating coal to produce a fuel called town gas. The Pyrothermic Reaction begins as the material descends further into the reactor, constantly mixed and goes through charring. At this point the material becomes very hot and descends still further into the reactor base. At the reactor base is a layer of refractory lining, engineered to cope with the extreme temperatures inside the reactor.A layer of molten slag like material gathers and behaves much like a liquid filter bed covering the reactor’s lower section.This residue then forms superheated particles which are rapidly cooled by means of the water filled quench tank to create nodes of glass like beads which render the residue material inert and sterile

  10. NEW ERA: THE MODEL PROCESS 4 PRE-HEAT ZONE This area is where the pre-heat chamber removes residual moisture and partial destruction commences. DE-GASIFICATION ZONE Converts all gases into fuel gasses, creating syngas to assist later combustion. THERMIC ZONE Waste is subjected to indirect high temperatures, destroying major pollutants, producing char like material, and releasing energy. MOLTEN ZONE A layer of slag is formed, acting as a filter for the super-heated material. Residue from here passes through the reactor base as molten granules, where quenching takes place in a controlled catchment base tank.

  11. POWER PROCESS 5 REACTOR Exhaust gases move from the reactor base to a heat exchanger. Some of the gas is used to maintain the reactor’s pre-heat zone. 1 In the U.K. the generated power is suitable for inclusion within the latestRenewables ObligationCertificate (ROC) program administered by Ofgem,qualifying for ROC certificatesthat can be traded internationally. The process is also rated as “Carbon Neutral”. BOILER The rest of the gas is converted to hot exhaust that is sent to a specialized boiler to create high-energy superheated steam. TRANSMISSION CERTIFICATION 2 GENERATOR The superheated steam is then sent to a steam turbine to generate electricity. 3

  12. MAINTENANCE 6 Based on previous installations, over a ten-year period the total maintenance budget amounted to less than 1% of the capital cost, mostly relating to cleaning the waste heat boilers. All the wearing parts are external to the unit, enabling replacement without downtime. Cold start lead time is between 6 and 8 hours. Shutdown would require a similar time, though this could be dramatically reduced by the utilization of reverse flow fan action. One of ourearlier generation PTRson the job in Japan.

  13. PROCESS FLOW DIAGRAM 7

  14. DESALINATION 8 DESALINATIONPLANT Thesystem makes large quantities of low-pressure steam at no additional cost and thus is able to feed thermal desalination plants. Regarding drainage and sewage derived water, a pre-treatment process would be recommended prior to the desalination plant, ensuring that the desalination unit is being presented with water that could be processed safely.

  15. OPERATOR CONTROLS Operator control is by touch-screen. Each screen isdedicated to an area of the plant with all streamsinterlaced allowingthe presenteddata to beviewed. 10

  16. OPERATOR CONTROLS Operator control is by touch-screen. Each screen isdedicated to an area of the plant with all streamsinterlaced allowingthe presenteddata to beviewed. 10 The converter screen details plant status. In this screen the reactor’s vital statistics are monitored, and the whole process is automatically controlled by software. Each critical plant operation is also monitored by a hard-wired backup system, allowing the operator to override any section for comprehensive control on all systems operation.

  17. OPERATOR CONTROLS Operator control is by touch-screen. Each screen isdedicated to an area of the plant with all streamsinterlaced allowingthe presenteddata to beviewed. 10 The Water Systems Screen monitors stages of water flows and levels, giving the operator are no-nonsense, fast, and clear input of plant operations at all critical process stages. The consumption of water is negligible; the mobile unit carries a 500-gallon storage tank on the trailer. Water has two uses in the system: first to form airtight seals around the rotating section of the main body, and second within the quench tank that receives the residue as it falls from the lower section of the main body.

  18. OPERATOR CONTROLS 10 The Emissions Screen allows the operator to closely monitor and record all emission levels. The recorded data is used to evaluate compliance and give an early warning system in the unlikely event of higher than normal output from any of the large group of monitored elements. The PTR unitmeets all WID,EU, US EPA, and the Japanese NationalStandard levels. All ofthe PTR units are fittedwith an emissionmonitor connectedby Internet toour UK offices.

  19. CONSTRUCTION Please see the accompanyingbrochure provided by ourWACS representative fortechnical diagrams, inclu-ding Mass BalanceDiagram, electricalschematic, and plant drawings 11 3D concept drawings are used toverify individual component performance; computer aided design is utilised throughout construction. Benefit is derived from an engineering team with skills gleaned from years of experience. While responsibility for design rests with our Principals, they occasionally use the services of local manufacturers to produce certain parts. This is primarily when the PTR is being sold overseas. This saves shipping costs and creates fabrication work in the client area, benefitting local business. Although subcontractors are occasionally used the overall quality control and routine inspection remains with our Principals. This is essential, as all projects are underwritten However, all critical sections of our units are manufactured in house to ensure quality, performance and service. All PTR electrical controls are engineered exclusively in house and systems are updated regularly.

  20. PLANT LIST 12 MODEL: TONNE/HOUR TONNE/DAY Bio Therm500 B 0.5 t 12 t 1500 B 3 t 72 t Mobile150 M 2.5 t 60 t Static100S1 t 24 t 120S1.7 t 41 t 150S3 t 72 t 200S5 t 120 t 250S6 t 144 t 300S7.5 t 180 t 350S8.5 t 204 t 450S10 t 240 t 500S14 t 336 t 550S17.5 t 420 t WORLDWIDE PTR UNITS Twenty nine PTRunits have been designed, built, and are operating in seven different countries. One company in Japan purchased and installed 7 units.

  21. MOBILE PLANT One of two mobile units WACS has constructed. 13 The mobile version of the Pyro thermic reactor (PTR) is completely self-contained. The entire operation can be controlled by a single operator from his high-level control position, from which he can monitor digitally and visually all aspects of the entire reactor. The mobile reactor is capable of disposing most known waste materials. In order to produce electrical power, a second trailer with the waste heat boiler, the steam turbine, generator, and condenser and control panel is needed. The mobile PTR is carried upon a standard 15-meter trailer, and when fully equipped weighs approximately 30 tons. The unit is sufficiently low to pass beneath most “A” road bridges once the exhaust stack been lowered. The mobile PTR can handle up to 3 tonnes per hour and will produce 3MWe of power.

  22. CONTACT 14 RobertSkelton@wacs-global.com(Managing/Technical Director)Mobile +447904323708 davidsimpson@wacs-global.com(Business Development Director)Mobile +447982421036 MikeCastlehouse@wacs-global.com(Asia & Pacific Region)Mobile +66892467866 peterca@wacs-global.com(Australia)Mobile +61 438 856 080

More Related