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IBL MECHANICAL REVIEW Service type01 integration

IBL MECHANICAL REVIEW Service type01 integration. May 2013. SERVICES INSIDE IBL PACKAGE. IPT SERVICE RING 1 + Z STOPPER. IPT SERVICE RING 2+Z stopper. IPT SERVICE RING 5 + Z STOPPER. PP1. IP. IPT SERVICE RING 3+ Z stopper. IPT SERVICE RING 4 + Z stopper. STAVES. iFlexes.

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IBL MECHANICAL REVIEW Service type01 integration

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  1. IBL MECHANICAL REVIEWService type01 integration May 2013

  2. SERVICES INSIDE IBL PACKAGE IPT SERVICE RING 1 + Z STOPPER IPT SERVICE RING 2+Z stopper IPT SERVICE RING 5 + Z STOPPER PP1 IP IPT SERVICE RING 3+ Z stopper IPT SERVICE RING 4 + Z stopper STAVES iFlexes IPT SERVICE RING 1+ Z STOPPER

  3. REQUIREMENTS • i-FLEX at PP0 must be manufactured according to drawing in order to have a correct z position of the cable board and lower the force in the connectors CAD nominal position

  4. REQUIREMENTS • Service must withstand a temperature from -40 up to 70 C. • Bundles are 2600 mm length and made of aluminium/copper: • Aluminium at : contraction of 4 mm inside the IBL package and 3 mm expansion

  5. DESIGN • The overlength needed for the bundle thermal contraction is managed using bundle with wavy shape on top of the IPT for bundle and cooling pipes • In order to control the overlength distribution, a Z stopper is used on each service ring.

  6. BONDING TOOL • The overlength between each service ring will be precilly set by a bonding jig CNC machined

  7. MANUFACTURING TOLERANCES • The type01 bundles will be manufactured using a maximum achievable precision of +-5 mm (SLAC) from the cable board to the PP1 potting

  8. MANUFACTURING TOLERANCES • This length distribution will be managed at PP1 Pipe Z stopper

  9. TYPE01 BUNDLE DRAWING

  10. TYPE01 INTEGRATION DRAWING

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