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Kyrgyz Scientific-Research and Design Institute of Construction “ KyrgyzNIIPstroitelstva”. Address: Kyrgyz Republic, 720048, Bishkek, VPZ, Cholpon-Atinskaya st. #2. Telephone: 996 (312) 23-78-67, 996 (312) 23-78-29. Fax: 996 (312) 23-73-37. E-mail: kniips@elcat.kg.
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Kyrgyz Scientific-Researchand Design Institute of Construction“KyrgyzNIIPstroitelstva” Address: Kyrgyz Republic, 720048, Bishkek, VPZ, Cholpon-Atinskaya st. #2. Telephone: 996 (312) 23-78-67, 996 (312) 23-78-29. Fax: 996 (312) 23-73-37. E-mail: kniips@elcat.kg.
History of the Institute Kyrgyz Scientific-Research and Design Institute of Construction ("KyrgyzNIIPstroitelstva") was founded in 1981 on basis of the laboratories: • Kucherenko Central Research Institute of Building Structures and Materials • Moscow Research Institute of Reinforce-Concrete • Tashkent Research Institute on Experimental Designing in the field of Building Materials.
Current Activities of the Institute • Development of new technology for production of basalt fibers and goods • Development of new building materials and constructions with the use of local materials • Researches on development of new technology for manufacturing of concrete with application of new building materials: basalt fibers, vollastonit • Development of light concrete with reduced denseness and high heating engineering properties, etc.
Ecologically clean technology for basalt fiber production Advantages of the technology • The technology is based on the one-component non-deficit raw material, i.e. basalt crushed stone for the production of fiber without burden (furnace) • The technological process provides non-waste production and also waste heat utilization • Forming of the stream of melt without utilization of precious metals of platinum group
Brief characteristics of basalt fiber production Raw material: basalt crushed stone, ton300 Mode of production -uninterrupted, hour/year8040 Productivity (output) cubic meters per year10000 Number of personnel per shift (people) 2 Overall dimension of the line,(meters) length 12 width 6 height 11
Characteristic of the material Length of elementary fiber, mm, not longer than 50 Diameter of elementary fiber, mkm 5-9 Non-fiber impurities, % below 8 Density, kg/cubic meter, not more 18-50 Heat conductivity, W/m·K (under +25) 0,041 Combustibility non combustible Toxicity non toxic Sizes, mm length 1000-6000 width 1000 thickness 30-100
1-tare with charge, 2-vacuum pump, 3-tank with charge, 4-batch box, 5-pneumatic transport for charge, 6-induction furnace, 7-high frequency facility, 8-feeder, 9-stream feeder, 10-draw plate feeder, 11-lubricators, 12-winding mechanism. Scheme of production of thin uninterrupted basalt fiber
Specific breaking load of roving мН/tex (РБ-9375, РБ-12280): - 280-375 Moisture, %, not more than - 1,0 Nominal linear density, tex (РБ-9, РБ-12): - 250-800 Substances to be deleted by burning (calcination), %, not less than - 1,2 General technical characteristics of basalt roving
Application of Technologies • Heat and sound insulation of residential and industrial buildings, • filter for aggressive and gas-water environment, • Insulation of electric wire and cables, • textile production of cloth, • tapes of technical purpose, • reinforcement of plastic, • production of friction materials, • production of fiberglass and glass-fiber-reinforced plastics, • strengthening of soil, • industrial road construction
diversifies the assortment of composition materials with specific qualities • sphere of electro- and radio technical industry • production of acoustic materials,communications, machine-building and road construction. • produce pavement plates, boards/sides, • basalt plastic reinforcement, • side panels for buildings, pipes for hot and cold water supplies, • facing/coating of hydrotechnical facilities.
List of cooperation partners • Kyrgyz Scientific Research and Design Institute of Construction (KyrgyzNIIPstroitelstva) • State enterprise Scientific Research Laboratory “Problems and mechanics of composite materials” Foreign Collaborators: • Georgia Institute of Technology, USA 404-894-9766,
Type of cooperation • Creationof mini-plant for production of basalt fibers and goods • Joint R&D on new technologies of reception of the basalt super thin fiber • Cooperation in science and technology between research institutes and scientists engaged by scientific activity on development of new technologies and materials. • Participation in International conferences and exhibitions devoted to New Manufacturing Technologies and Materials. • We search Foreign Collaborators on the ISTC project