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WELCOME

WELCOME. Part 1: Company Profile. Kunshan Bonteck Established in July, 2003 500 people. Established in Dec. 1987 Head office in Taipei TWN. Dongguan Bonteck Established in Jan.2001 915 people. Dongguan Bonteck. Total : 915poeple. General Manager. Vice Manager. QMS Rep.

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WELCOME

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  1. WELCOME

  2. Part 1: Company Profile Kunshan Bonteck Established in July, 2003 500 people Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people

  3. Dongguan Bonteck Total : 915poeple

  4. General Manager Vice Manager QMS Rep. Organization Chart R & D Dept. Q. C Dept. Die-casting Dept. Product Dept. SalesDept. Admin. Dept. Tooling Sec. Metal Stamping Sec. Domestic Sec. Gen.Affairs Sec. M. E. D.C.C Customs Affairs Sec. Prod.Eng Sec. QC Sec. for Die-casting A´ssy Sec. Overseas Sec. E. E Financial Sec. M´fg Sec. QC Sec. for A´ssy T. D. C Prod. Contl Sec. Logistics Sec.

  5. Turnover /Dongguan Bonteck

  6. Application filed of Products 7% (Other) 5%(Lighting) 12%(Auto) •76% for 3C Parts • 12% for Auto Parts • 5% for lighting Parts • 7% for others 76% (3C)

  7. AL. Casting Parts For LCD TV For LCD Display For Auto / Lighting

  8. Zinc-Casting Parts For LCD Display For Notebook Parts

  9. Major Customers • BenQ ( For Dell) • Fagerhult ( in Sweden, For Lighting) • Foxcnn ( For EMC) • Liteon (For Dell / HP / IBM / PHILIP) • Primax ( For Computer/Communication Accessories) • Protex ( For Auto Parts) • Tatung ( For HP ) • List in alphabetical

  10. Part 2: Developing & Tooling • Design Tools: • Auto Cad • Pre E Solid work • Flow Analysis

  11. Tooling Equipment

  12. Tooling Ability • Designing 1-3days • M’tl preparing 2-4 days • Rough Machining 1-3days • CNC 1/2-3days • Hardened 2-3 days • EDM/ Fine CNC/wire cutting 5-7days • Polishing 1-3days • Assembling &Testing 1/2-3days T1 within 14-30 days Ave. 20Sets / Month

  13. Examples • Dell 19” LCD Monitor Base • AL. Die-casting, N.W 405g • Tooling weight: 605kg • Total days used: 20 days • Stand Base- Front for HP 32” LCD TV • AL. Die-casting in N.W 4.00kg • Tooling weight: 5.20 Tons • Total days used: 28days

  14. Part 3: Manufacturing

  15. After-operation Equipment

  16. Multi-tool Drilling & Tapping machines 8-Heads Horizontal Drilling Machine • 9-Heads Tapping Machine

  17. Finishing Equipment

  18. Soft Blasta Ultra-high speed blasting with nylon Beeds to clean the Flash from the casting parts

  19. Part 4: QMS We are ISO9001 QMS recognized in April, 2002

  20. ISO / TS 16949 QMS upgraded ISO / TS 16949 in Dec. 2004

  21. ISO 14001 Concerning Environmental Protection & Safety … Certificated for 14000 in Sep, 2005

  22. Quality Policy Technique (技術創新) Innovation Continuous (品質向上) Improvement Customer (客戶滿意) Satisfaction

  23. APQP ˙Project team assignment ˙Possibility evaluation ˙Developing plan ˙Tooling design & reviewing ˙Samples verification ˙FAI Quality Assurance System Control on Material ˙BOM & Specification ˙ROHS verification Customer Requirements PPAP Process control planning ˙QC flow chart ˙IE/ Control plan/ SPC/ MSA ˙System effective reviewing ˙Performance reviewing ˙Internal audit ˙QCC/ Overture improve In house: Training/TPM/MRP/IE/ 6S Customer Satisfaction Process control Continuous Improvement ˙8D CAR ˙Process reviewing ˙Product audit / OOBA Supplier: SQA/ SQE/ SCAR / ROHS

  24. LAR

  25. DPPM

  26. Main Equipment for Inspection Painting Hardness Tester Coordinate Measuring Machine Adhesiveness Tester Temperature & Humidity Testing Chamber Salt Spraying Tester

  27. Company Vision Engineering Quality SystemManufacturing Qualified Supplier Customers AmericanEuropeJapan Others

  28. THANK YOU!

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