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Technical Training

Technical Training. e-STUDIO 407cs Series. Training Agenda. Specifications Options and Configurations Paper Size Settings Replacement Units and PM Parts Disassembly and Replacement Image Drum Unit Transfer Belt Unit Fuser Unit Rollers Boards and Power Supplies Diagnostic Modes

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Technical Training

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  1. Technical Training e-STUDIO 407cs Series

  2. Training Agenda • Specifications • Options and Configurations • Paper Size Settings • Replacement Units and PM Parts • Disassembly and Replacement • Image Drum Unit • Transfer Belt Unit • Fuser Unit • Rollers • Boards and Power Supplies • Diagnostic Modes • Firmware Updating • Keys and Licenses • Troubleshooting • Service UI • Printer Driver

  3. Product Development CU board (System board ) + eBX controller (L5.0) HDD System Option ( FAX / Wireless LAN / ID gate etc . Inner Finisher Control Panel

  4. Printing Speed /Copy Speed 1. Printing Speed 2. Copy Speed in Resolution 600 x 600 dpi（B&W: default) : 42 ppm 300 x 600 dpi（Color: default) : 42 ppm600 x 600 dpi (Color) : 25 ppm

  5. Specifications - General General • Warm-up time : less than 60 sec. • Dimension (W x D x H) : • Standard : 522x604 x 811 mm / 20.6" x 23.8" x 31.9“ • With PFUx3+Caster : 705 x 757.5 x 1351mm / 27.8”x 29.8”x 53.1” • Weight : Approx. 50 kg/ 110 lbs

  6. Specifications –General (2) General • Standard RADF (100 sheets) • Paper Supply Capacity • Std. 630 (530 + 100) sheets / Max. 2,630 sheets • Optional PFU : 530 sheet x 3 • Optional Large Capacity Feeder : 2,000 sheets • Available Paper Weight • Drawer/LCF/ADU: 64- 220gsm/ 17Ib.Bond - 120Ib. Index • Bypass: 64-250gsm/ 17lb. Bond - 140 lb. Index • Available Paper size • Drawer/LCF : A4, A5, B5, LT, 13”LG, 13.5”LG, 14”LG, Executive • Bypass : Standard size A6/Statement to Folio/14”LG, Post card, Envelop (C5, DL, COM10, COM9, Monarch), Custom size (up to 215.9x1321mm / 2.52”x5” to 8.5”x52”)

  7. Specifications- General (3) General • Latest e-BRIDGE controller • Memory: 2GB • HDD: 160GB Security HDD • Standard Network Interface (10BASE-T/100BASE-TX/100BASE-T) • Standard USB (High-speed)Interface • Optional Wireless LAN(IEEE802.11b/g/n) • e-BRIDGEOpen Platform ready • IEEE2600.1 compatible (when High Security mode) • Standard TopAccess • Standard e-Filing function (Copy to Box) • TWAIN Driver / File Downloader (Standard) • Storing image from Print / Scan / Received fax (Option)

  8. Specifications- Copier Copier Function • Resolution : • Color : 300 x 600 dpi/ 600 x 600 dpi • B&W: 600 x 600 dpi • First Copy Time : • Color : 13 sec • B&W : 13 sec • Special Feature: • Omit Blank page, Original Outside Erase, Job Build, Proof Copy

  9. Specifications- Printer Printer function • Print speed : • Color : 28/34/40 ppm (A4), 30/35/42 ppm (LT) • B&W : 28/36/40 ppm (A4), 30/37/42 ppm(LT) • Print resolution : 600 x 600 dpi /1200 x 600dpi • Interface : • Standard : 10/100/1000BASE-T, USB (High speed) • Optional interface : IEEE802.11b/g/n • Printer Driver : Universal (PCL/PS3), PS3, XPS • PDL : PCL6 (compatible), PostScript3 (compatible)and XPS • Special Feature: • One-Touch Template, Tandem Print, Plug-In function

  10. Specifications- Scanner Scanner function • Scan speed : • Color : 40 spm (up to 300dpi), 25 spm (400/600dpi) • B&W : 40 spm (all resolution) • Original mode : Text, Text/Photo, Photo, Gray Scale • Resolution : 600/400/300/200/150dpi • File format : TIFF, PDF(Slim PDF, Secure PDF), XPS, JPEG • Scan type : Scan to File (SMB, FTP, IPX, USB), Email, e-Filing, TWAIN, Internet Fax, WSscan • Special Feature : • Scan Preview, Omit Blank Page, Outside Erase, Meta Scan

  11. Specifications -eFiling e-Filing function (Std. / Opt.) • Input source : Copy, Print, Scan, Fax, Internet Fax • Number of box : 1 public box, 200 user box • Number of document : 400 documents per box/folder • Number of page : 200 pages per document • Capacity of HDD : 84GB • Retrieving software : TWAIN Driver, File Downloader

  12. Specifications – Internet Fax Internet Fax function • Compatibility : T.37 (Simple Mode) • File Format : TIFF-S • Paper size : A4, A5, B5, Folio, Letter, Regal, Statement • Address Book : 3,000 stations (Shared with Fax) • PC-Fax function : Available

  13. Specifications -Fax Fax function (Optional) • Compatibility : Super G3 • Modem Speed : 33.6 kbps • Number of line : 1 • Data Compression : MH, MR, MMR, JBIG • Transmission Speed : Approx. 3 seconds • Available paper size : A4, A5, B5, Folio, Letter, Regal, Statement • Address Book : 3,000 stations • Memory Capacity : 1GB (Transmission / Reception)

  14. Specifications Finisher • Inner Finisher (Staple/Offset) • Tray Capacity : Approx. 500 sheets (A4：80gm^2,　LT：20 lbs ) • Staple Capacity : 50 sheets ( A4：80g/m^2,LT：20 lbs • : 30 sheets ( Folio：80g/m^2,LG：20 lbs ) • Cannot be stapled ; A5/Statement/A6 • Cannot be offset ; A6 • The staple mode is always offset

  15. Paper Handling Options Inner Finisher (MJ-1038) Offline Stapler (MJ-1039) Damper kit (KK-1002) Paper Feed Unit (MY-1045) Large Capacity Feeder (KD-1040) Spacer (GR-1160) Caster (GR-1170)

  16. Paper Input Option Configurations Possible combinations of paper input options: A B Machine Machine *Setting the machine on the floor with paper input option. Opt PFU Opt Spacer Opt Caster Opt Caster G E D C F Machine Machine Machine Machine Machine Opt PFU Opt LCF Opt Spacer Opt PFU Opt PFU Opt PFU Opt PFU Opt Spacer Opt Spacer Opt PFU Opt Caster Opt Caster Opt Caster Opt Caster

  17. System Options Fax Handset (GJ-1140J) The following system options are offered. • Data Over Write: GP-1070 • IPSec: GP-1080 • External I/F: GS-1010 • EWB: GS-1020 • -Unicode：GS1007(TBD) • HSP：GP-1190A（TBD） • e-BRIDGE ID Gate • -Felica/Mifare: KP-2006 • HID : KP-2004 • Mifare : KP-2005 New - FAX ： GD-1340 Antenna (GN-3020) • Wireless LAN：GN-1060

  18. PFU Paper Size Setting In the PFU and the LCF, there are dials for paper size settings. When [Auto] is selected using the control panel User Interface for the paper size settings, the thumb dial selection in the drawer unit becomes the paper size used by the MFP. If the user wants to select other paper sizes, that are not on the dial, the user needs to select the paper size in the control panel UI. Then the user must select [Others] using the dial.

  19. Toner sensor detection / Toner count • Toner sensor detection principle • Toner low is detected by the toner sensor (reflect sensor) installed in the equipment. • The light board is installed in ID, and its rotation is synchronized with the mixing of toner. • Moreover, the shutter is installed in ID. Toner cartridge set properly by the lever of tonercartridge and synchronized toner sensor can be detected. • Toner count principle • After the image data is transformed into binary data which can be printed by the printer, the • data is counted as print dot number by LSI. The amount of the used toner is calculated from this • count value, and the residual amount isdisplayed on the menu. • Toner LOW detection (residual amount display on LCD) by the toner sensor is to detect a • certain amount of the reduction of the toner left in ID.

  20. Waste toner Drum cleaning / TBU cleaning • TBU cleaning • Drum cleaning The Unfused toner left on the OPC drum is cleaned up by the drum cleaningblade, and all residual toner is collected in the waste toner area of the toner cartridge. The toner left on the transport belt is cleaned up by the belt cleaning blade, and all residual toner is collected in the waste toner box of the transport belt unit.

  21. General of color blur correction The color blur correction is operated by reading the pattern for correction printed on the belt with a sensor set in the sensor shutter under the belt unit. The pattern is detected by this sensor, and the correction is operated. Color blur correction auto-start timing • When the power is on • When the cover is closed after the cover is opened once • When more than 400 copies are printed or when more than 6 hours have elapsed since the last print • The Sleep mode has no color blur correction auto-start timings.

  22. General of the density correction The density correction is operated by reading the pattern for correction printed on the belt with a sensor set in the sensor shutter under the belt unit. Density correction auto-start timing • The environment is remarkably different from last time when the power is on. • When one or more ID count among the four ID count show the status of new part, at the power on • The ID count value exceeds 500-count from last operation. • When one or more UD is replaced with the new ID. • When the belt is replaced with the new belt • When toner cartridge is replace due to Toner Low, or Toner Empty so that Toner Low or Toner Empty has disappeared

  23. Fusing system When the paper passes through the heat roller and backup roller unit, heat and pressure are applied to the toner image on the paper and the toner is fused onto the paper. The halogen lamps of 800W and 400W are built in heat roller. The backup roller without built-in halogen lamp is heated by the heat transmission from the heat roller.

  24. Paper pass circulation １．Drawer to face-down stacker ２．Drawer to face-up stacker ３．MPT to face-down stacker ４．MPT to face-up stacker ５．Duplex

  25. Replacement Units / PM parts Supplies cycle Toner(Black) 15K Toner(Y,M,C) 11.5K Image Drum unit 1PM 30K PM timing Units Replacement unit Transfer Belt unit 2PMs 60K Fuser unit 2PMs 60K Feed/pickup/separation/ roller (Drawer) 120K Feed roller(bypass）120K Replacement parts

  26. Replacement of Toner Cartridge Toner Cartridge Toner Cartridge Lever Image Drum unit (inside M/C) Toner Cartridge Toner Cartridge Image Drum unit (inside M/C) Seal

  27. Power Shut Down Procedure

  28. Disassembly and Replacements Image Drum unit Transfer Belt unit Fuser unit Drawer Feed/pickup/separation/ Roller. Bypass Feed roller

  29. Replacement of Units and Parts - No screw driver required - No connector removing/fixing by hand required - No incidental operation required Image Drum unit Toner Cartridge Transfer Belt unit Fuser unit Drawer Bypass

  30. Image Drum Unit Replacement Image Drum Unit With Toner Cartridge C M Y K

  31. Transfer Belt Unit Replacement Transfer Belt unit Lever

  32. Fuser Unit Replacement Fuser unit Lever

  33. Drawer Feed/Pickup/Separation Rollers Drawer SeparationRoller Feed Roller Drawer Pickup Roller Shaft diameter is different. Cover

  34. Bypass Feed Roller Replacement Bypass Feed Roller Cover Feed Roller

  35. EM Replacement (Main units) 1. Replacement of Right side cover 2. Replacement of PC Boards(CU,PU,LVT,HDD) 3. Replacement of PC Board(HVT)

  36. Replacement of Right Side Cover Release 2 hooks. Open the scanner and top cover. Remove 2 screws[1].(silver) Remove 2 screws[2].(black) Release the hook with a flat blade screwdriver. Take off the Right side cover. Release 2 hooks. Release 1 hook.

  37. Replacement of PC Boards (PU,CU) PU CU Shield plate Right side cover Take off the Right side cover. Loosen 8 screws. Slide the shield plate to the direction of the arrow. And take off the shield plate. Remove 8 screws and all harness, and take off the CU board. Remove 2 screws and all harnesses, then take off the PU board. LVT CU board PU board SRAM board

  38. Precautions When Replacing PC Boards Follow the procedures for replacing a board or HDD Do not just plug in a new device or problems will occur!

  39. Replacement of PC Boards (HDD,LVT) Remove the connector for the HDD. Remove the 3 screws for the HDD. Remove 2 screws and all harness, and take off the LVT. LVT board

  40. HDD Replacement Procedure

  41. Replacement of PC Board (HVT) Left side cover Open the scanner and top cover. Open the feeder unit. Remove 2 screws[1].(silver) Remove 2 screws[2].(black) Release 4 hooks with a flat blade screwdriver. Take off the Left side cover. Remove 4 screws HVT Bracket Remove 8 screws and all harness, and take off the HVT board. HVT board Take off the brackets.

  42. Fuses

  43. Fuser Unit – Resistance Checks

  44. System Configuration

  45. Wiring Diagram

  46. Self Diagnostic Mode

  47. Additional Self Diagnostic Modes Operation panel The descriptions for using these additional diagnostic modes is described using the display and control panel.

  48. Additional Self Diagnostic Modes

  49. Switch and Sensors Location

  50. Motor and Clutch Location

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