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6-Stroke Team 14. Team 14. Tim Opperwall , John Mantel, Andrew DeJong , Marc Eberlein , Jim VanLeeuwen. Outline. Problem Designs Issues Feasibility Resources Analysis Questions. Problem. 4-Stroke engines are inefficient Implement a 2nd power cycle
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Team 14 Tim Opperwall, John Mantel, Andrew DeJong, Marc Eberlein, Jim VanLeeuwen
Outline • Problem • Designs • Issues • Feasibility • Resources • Analysis • Questions
Problem • 4-Stroke engines are inefficient • Implement a 2nd power cycle • Use less fuel while maintaining power • Water injection system • Electrically Controlled Engine
6-Stroke Engine 1. Intake of air + fuel 2. Compression 3. Combustion 4. Re-compression 5. Water Injection 6. Exhaust
Design A • Two considered design alternatives • Camshaft Modification • Mechanically controlled • Extend crankcase to allow room • Manufacture camshaft
Design B • Electrically Controlled Engine • Remove cam controlled valves • Replace with solenoid actuated valves • Added capability between 4+6 strokes • Head redesign
Issues • Injection System • C programming • Space Requirements • Water in Fuel Injector • Economics • Engine Testing • Pressure • Temperature • Emissions testing • Orsat failure • Gas chromatography • Chemistry Department • Dynamometer testing • Fastbikes U.S.A. • Engine Modification • John Farris-GVSU
Feasibility • It has been done before • Engine Control Unit (ECU) is highly adjustable • Team experience with engines and machines
Resources • Engr 315-Control Systems • Arduino Board • Thermocouple amplifier • Machine Shops • Vortec Tooling • Fastbikes USA • Highlight Industries • John Farris-GVSU dynamometer testing
Engineering Analysis • Control System Design • Built a working temperature control system • Thermodynamic Calculations
Reverse Engineered Cam Shaft • Determined timing and displacement of valves • Intake Exhaust