310 likes | 569 Views
Fuel Cell Extended Runtime Stationary Power Datacenter Angelo Monteleone Business Development Manager November 2013. SHIFT POWER | ENERGIZE YOUR WORLD. There is a power shift happening worldwide From fossil fuels to a blend of renewable, accessible alternatives
E N D
Fuel Cell Extended Runtime Stationary PowerDatacenterAngelo MonteleoneBusiness Development ManagerNovember 2013
SHIFT POWER | ENERGIZE YOUR WORLD There is a power shift happening worldwide • From fossil fuels to a blend of renewable, accessible alternatives • From volatility to user-controlled supply management • From excess waste and emissions to sustainable energy inventories and zero-emissions • From single-resource dependence to multi-purpose energy architectures • From thinking backward to rebuilding energy confidence in the future CoverTel Power exists to accelerate this power shift by engineering and building the technologies needed to make it happen.
Data Centre UPSIdeal Requirements • Compact, high-density power generators in the racks next to the loads • Unlimited energy storage, moved out of the data room • Modular, plug-in power generation units, easy installation, interface and commissioning with standard UPS models • Easy future upgrade for increased power by adding modules and racks • No decay* due to operation • No decay* due to disuse (dormancy) • No decay* due to start/stop cycling • No periodic start-up requirement • Safety requirements easily met • Reduced or eliminated maintenance requirements • Lower overall costs than pure battery solution • Exactly predictable run-time • Run-time easily further extended while operating online * - performance as well as reliability!
Fuel Cell Extended Run UPS and Stand-by Power System 10 kWnet 10 kWnet 10 kWnet Fuel Cell Power Module(s) • Stack • Air management • H2 management • FC Module Control • CAN-Interface Rack • Fuel Cells • DC/DC’s • Cooling HEX • Ventilation • System Controller • Local LCD display keypad user interface • 19” Rack Standard UPS • APC SeriesSmart-UPS VT or Symmetra PX • Grid connection • Bridging power • User communication • Inverters and rectifiers Fuel Cell Extended Run UPS / Stand-by System • Rated 10, 20 or 30 kW • N+1 redundancy capable
Rack Arrangement Upper Infrastructure interfaces System Controller(2U) DC/DC #1(3U) DC/DC #3(3U) Ventilation and exhaust duct, with integrated H2 supply quick-connect. Pre-installed power bus-bars, communications interfaces, cables Quick-connect cooling DC/DC #2(3U) FC #1(7U) FC #2(7U) FC #3(7U) Cooling SystemHeat ExchangerWater DrainH2 Supply(10U) Heat exchanger, pump, manifolds, drain Total 42U = 1.87 m
Runtime Diagram: Fuel Cell with One H2 Bundle andAPC Symmetra PX 96 kW 400 V (SY…96H-PD) w/ Fuel Cell & (1) bundle w/ (4) Battery Racks w/ (3) Battery Racks w/ (2) Battery Racks w/ (1) Battery Rack > 30 kW is problematic with battery-only solution above 3 h runtime > 40 kW is problematic with battery-only solution above 2 h runtime> 70 kW is problematic with battery-only solution above 1 h runtime
Hydrogen Storage FC Interfaces H2 Feed Line Exhaust Blower OPTIONAL Ventilation, Exhaust Grid Synchronized Output400V 50 Hz 3-Ph AC Local Output380/400 V 50 Hz 3-Ph AC Mains380/400 V 50 Hz 3-Ph AC Coolant Return Dry Cooler or Chiller Communications Coolant Supply Controller DC-DC’s Fuel Cells 3x 10 kW Cooling UPS Infra-structure (Local off-grid “island” Inverters) -192 V 0V +192 V dc UPS Batteries for “Bridging” power and Step-loads Fuel Cell-R10/20/30 Rack APC SMART-UPS VTPor Symmetra PX Water Drain
Reference Installations to 2009 • 25 Modules • 250 kW net • 13 Systems • 6 Countries • 5 systems are fully populated with 3 modules • 2 systems are with 2 modules • 6 systems are with 1 module • By Country: • UK: 7 modules, • US: 7 modules • CA: 5 modules • SLO: 3 modules • DK: 2 modules • CH: 1 module • 13 modules in Europe • 12 modules in North America
APC HQ, West Kingston Rhode Island H2 Storage PDU FCXR UPS
Interlink Connectivity, Toronto • 5th floor of a 21-storybuilding in downtown Toronto built in the 1920s • Battery bank option was too bulky and heavy • Diesel generation installation was too costly • 30 kW system • air conditioning load • and server load • Fuel cell and UPS in the server room • Hydrogen storage located in an adjacent room
Swisscom, Lucerne • Swisscom mobile • R&D Partner and host site: Lucerne University of Applied Science • Connected to APC DP310E UPS in an outdoor container – up to 10 kW • Super-capacitors for bridging power • Up to 6 h of backup with antenna load of 2.4 kW, or 2 h at 10 kW • 256 simulations of grid-failure up to 8.5 kW loads in the first 2 year project • Project extended for a 2nd 2-year term
Comtec Enterprises, Surrey • 30 kW, 30 kVA • ICT Communications Company, Reigate, Surrey, UK • Datacentre, 24/7 Network Operations Centre • “Eco-Structure” Web-Hosting environment • Winner of Datacentre 2007 Award for Innovation in Micro-Datacentres
H2KT Project: Nuuk, Greenland Scope: GridInverters Controller DC-DC’s Fuel Cells 2 x 10 kW Cooling Local Inverters Hybrid energy storage Nukissiorfiit: Energy Utility, End Client H2Logic: System Integration & Project Management
H2 Mini Grid System: Rotherham, Yorkshire Scope: Hydrogenics Scope: FC Rack Fuel Cell Modules(30 kW) Hydrogen Mini-Grid System Yorkshire Forward’sAdvanced Manufacturing Park, Environmental Energy Technology CenterRotherham (Sheffield), Yorkshire Environmentally-Efficient Building UPS Systems PLC: FC Integration, Power Electronics and Control
(Herten, Germany) Scope of supply: Fuel Cell -R, 50kW Fuel Cell System Fuel Cell -30 Electrolyzer, Indoor Version Equipment delivered 2012-08 HySTAT™-30 electrolyzer HyPM ™-R, 50kW fuel cell system
Sir Samuel Griffith Center, Brisbane, Australia Delivery Scheduled 2Q 2013 Electrolyzer30 (2) Fuel Cells 30kW FC Racks Controller DC-DC’s Fuel Cells 6 x 10 kW = 60 kW Cooling
Valuable data center space is saved for revenue-generating equipment (servers!) Ideal Spatial/Efficiency Attributes Easy power capacity upgrade by adding modules and racks Compact, high-density power generators in the racks next to the loads Energy storage moved out of the data room Modular plug-in power generation units, easily installed, interfaced and commissioned with standard UPS models
Ideal Performance Attributes No decay due to dormancy Reliable. Impervious, Stable. Bankable. Safe. No decay due to start/stop cycling Safety requirements easily met No periodic start-up requirement No decay due to operation Energy Certainty.
Ideal System Merits Runtime easily extended from Days to Weeks Extends UPS runtime from Minutes to Days Runtime easily continued online by tank hot-swap Higher Efficiency than IC Engines Run time is predictable with total accuracy Extended-run Rack and Stand-by Generator All-in-one
In Conclusion Combines the Advantages of Batteries and Gensets but without the disadvantages Less maintenance than batteries and gensets Especially well suited for pollution "non-attainment" zones No energy storage decay as with batteries More reliable than IC engine + Genset + ATS combination 100% Clean and Sustainable with energy from renewable sources
Cost of Ownership vs Run-time: 30 kW Battery-only Solution SYCFXR48-9 8 Batt Racks 2 UPS Racks Indoor 6 Batt Racks 2 UPS Racks … SY32K48H-PD Fuel Cell Solution Fuel Cell 30 kW Outdoor Total Cost of Ownership 4 Batt Racks 1 UPS Rack Indoor 3 Batt Racks 1 UPS Rack SY32K48H-PD 2 Batt Racks 1 UPS Rack … 1 Batt Rack 1 UPS Rack 1 FC Rack 1 UPS Rack 2 H2 Bundles 1 FC Rack 1 UPS Rack 1 H2 Bundle FC is more economical when: - Runtime > 2.5 h - Battery Racks > 3 0 Batt Racks 1 UPS Rack
Fuel Cell Cabinet Hydrogen Cylinder Shroud Fuel Cell Cabinet Fuel Cell Cabinet Integrated with Storage Note: There is capacity for 8 cylinders (4 shown) Fuel Cell 5 or 8 kW each