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KWALE COUNTY INVESTMENT FORUM 25th-26 th AUGUST 2014 Presentation: Turning Industrial Waste into wealth through co-manufacturing and Industrial Symbiosis. August 2014. C. B. YONGO &
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KWALE COUNTY INVESTMENT FORUM 25th-26th AUGUST 2014 Presentation: Turning Industrial Waste into wealth through co-manufacturing and Industrial Symbiosis. August 2014 C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES INDUSTRIAL SYMBIOSIS 1.0 BACK-GROUND/SCOPE: -CURRENT VIEW OF INDUSTRY- AN INTEGRATED WHOLE SYSTEM- WHEREBY BOTH ENERGY AND MATERIALS ARE OPTIMISED RESULTING IN: - WASTE MINIMISATION - WASTE PRODUCTS FROM ONE PROCESS BECOME RAWMATERIALS OF ANOTHER -PROCESS INDUSTRIES’ VIEWPONT: -LINKING SEPARATE COMPANIES SO THAT BY-PRODUCTS OF ONE COMPANY MAY BE USED AS FEED STOCK TO THE OTHER -AS PART OF INDUSTRIAL ECOLOGY, DEMANDING RESOLUTE ATTENTIONTO THE FLOW OF MATERIALS AND ENERGY THROUGH LOCAL AND REGIONAL ECONOMIES -INVOLVES THE PHYSICAL EXCHANGE OF MATERIALS,ENERGY, WATER, AND/OR BY-PRODUCTS -KEYS: COLLABORATION AND SYNERGISTIC POSSILITIES OFFERED BY GEOGRAPHICAL PROXIMITY
2.0 PRE-REQUISITE • FOR SUCCESS: • PARTICIPATING INDUSTRIES MUST FIT TOGETHER AND YET DIFFER IN THEIR OPERATIONS AND PRODUCTS OR SERVICES • EACH PROJECT / SYNERGY MUST BE ECONOMICALLY VIABLE. • THERE MUST BE A HIGH LEVEL OF GEOGRAPHICAL PROXIMITY • BETWEEN PARTICIPANTS • THERE MUST BE MUTUAL UNDERSTANDING,TRUST AND • WILLINGNESS TO PARTICIPATE IN THE PROJECT C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
3.0 IMPLEMENTATION 3.I NISP: -A NATIONAL /COUNTY INDUSTRIAL SYMBIOSIS PROGRAMME (N/C-ISP)TO CHANGE THE MIND SET -TO PROMOTE THE IDEA THAT;WASTE IS A RESOURCE;PROBLEMS CAN ALSO BE OPPORTUNITIES;COSTS CAN BE CONSIDERED AS SOURCE OF PROFIT; INNOVATION CAN ADD VALUE INSTEAD OF JUST MANAGING WASTE TEATMENT;PROBLEMS CAN BE SOLVED BY COLLABORATION EVEN ACROSS SECTORS -N/C-ISP TO ADDRESS ALL THREE COMPONENTS OF SUSTAINABLE DEVELOPMENT; ECONOMICS, ENVIRONMENTAL TECHNOLOGY, AND SOCIO-CULTURAL ASPECTS. -ECONOMIC ASPECTS: COST SAVINGS,ADDITIONALSALES,INCREASED PRIVATE INVESTMENT -ENVIRONMENTAL: REDUCED CO2 EMISSIONS,INREASED DIVERSIONOF WASTE FROM LAND FILL SITES REDUCED WATER STORAGE ETC. -SOCIO-CULTURAL: CREATION/SAFE-GUARDING OF JOBS,BETTER UTILISATIONOF LOGISTICS AND SUPPORT FOR LOCAL REGENERATION PROJECTS -FORGES SYNERGIES BETWEEN REGIONS, COUNTRIES, AND COLLABORATION BETWEEN COMPANIES C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
3.2 SEIZ: • THE SETTING UP OF ECO-INDUSTRIAL PARKS OR ESTATES OR AT A BIGGER SCALE • SPECIAL ECONOMIC/INDUSTRIAL ZONES PROMPTED BY THE IDEA THAT BENEFICIAL • SYNERGIES REQUIRE THE CLOSE PROXIMITY OF PARTNER COMPANIES WITH • CONCOMITANT REDUCTION IN INFRASTRUCTURE REQUIREMENTS OF AN INDIVIDUAL • COMPANY. • -TO ENSURE SUCCESS THE FOLLOWING CHARACTERISTICS HAVE TO BE IN PLACE: • -MATERIAL,WATER AND ENERGY FLOWS. • -COMPANIES IN CLOSE PROXIMITY • -STRONG INFORMAL TIES BETWEEN PLANT MANAGERS • - MINOR RE-TROFITTING OF EXISTING INFRASTRUCTURE • -AND ONE OR MORE ANCHOR TENANTS. C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
3.3 CAPACITY BUILDING: THE SETTING UPOF A NATIONAL INDUSTRIAL SYMBIOSIS PROGRAMME(NISP) • -MEMBERSHIP TO BE FREE TO ALL COs. REGARDLESS OF SIZE/TURNOVER • -SHOULD BE A NATIONAL PROGRAMME, LED BY BUSINESS, BUT DELIVERED REGIONALLY (THROUGH CISPs) TO MATCH THECONOMIC AND SUSTAINABILITY AGENDAs. • -ENCOURAGE INNOVATION AND APPLY LATERAL THINKING AT THEIR PROCESSES TO COME UP WITH NEW PRODUCT LINES, BETTER USE OF THEIR RESOURCES, IMPROVEMENT OF THE ENVIRONMENT,AND IDENTIFY NEW MARKETS • -ON JOINING, THE COMPANY PROFILE IS CREATED, ANALYSED AND SUSTAINABLE VIABLE POSSIBILITIES FOR CROSS COMPANY SYNERGIES EXPLORED • -EACH REGIONAL (COUNTY) TEAM HOSTS REGULAR PROGRAMME OF WORKSHOPS FOR LOCAL COMPANIES TO MEET AND IDENTIFY SYNERGIES • -NEW INDUSTRIAL INVESTMENTS TO INTEGRATE INTO A SYMBIOSIS NETWORK WITH EXISTING ESTABLISHMENTS OR INVITE INVESTORS • TO FORM A SEIZ C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
4.0 EXAMPLES OF PROCESSES INCORPORATING INDUSTRIAL SYMBIOSIS 4.1 CANE SUGAR PROCESSING INCORPORATING POWER CO-GENE RATION AND OTHER CLEANER PRODUCTION OPPORTUNITIES. 4.2 THE MANUFACTURING OF ORGANIC AMMONIATED PHOSPHATE FERTILIZER FOR INTENSIVE FARMING IN INTEGRATED SMALL- HOLDER SATELLITE FARMS. C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
5.0 POTENTIAL SEIZ – HUBS FOR KWALE COUNTY 5.1 KISCOL(Ramisi) – CANE SUGAR, ETHANOL,WITH BAGASSE FIRED POWER CO-GENERATION, PULVERISED FUEL – ASH, AS MAIN CO-PRODUCTS. (Networking with the Cement/Lime/Fertilizer/ Mining/Livestock industries. 5.1 A COAL FIRED POWER STATION - at Mackinnon Rd. WITH IRON-ORE SMELTER/CEMENT PLANT ON SAME SITE . (Networking with Iron-ore /Limestone mines (Taita-Taveta) and Coal-Mines (Mui/Taru Basins) [Power generated used in the Smelter and Cement Plant with complimentary Cogeneration using WHR systems in the Smelter and Cement Plant] C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
6.0 CONCLUSION • -A NISP TO BE SET UP AND SPEAR- HEAD THE CHANGE IN MIND SET • -ADDRESS THE THREE COMPONENTS OF SUSTAINABLE DEVELOPMENT- • ECONOMICS ,ENVIRONMENTAL TECHNOLOGY, AND SOCIO-CULTURAL ASPECTS. • -NISP TO BE LED BY BUSINESS AND DELIVERED REGIONALLY THROUGH CISPCs • NEW INVESTMENTS TO INTEGRATE INTO SYMBIOTIC NETWORKS WITH THE • EXISTING ESTABLISHMENTS OR INVITE POTENTIAL INVESTORS TO • FORM SEIZs TO FACILITATE SUSTAINBLE DEVELOPMENT • ============================== C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES
THANK YOU C. B. YONGO & CHEMICAL & PROCESS ENGINEERING CONSULTANTS ASSOCIATES