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Upgrade of the CSC Endcap Muon Port Card and Optical Links to CSCTF

Upgrade of the CSC Endcap Muon Port Card and Optical Links to CSCTF. Mikhail Matveev Rice University 17 August 2012. MPC Upgrade Requirements. Be able to deliver all 18 trigger primitives from the EMU

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Upgrade of the CSC Endcap Muon Port Card and Optical Links to CSCTF

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  1. Upgrade of the CSC Endcap Muon Port Card and Optical Links to CSCTF Mikhail Matveev Rice University 17 August 2012

  2. MPC Upgrade Requirements • Be able to deliver all 18 trigger primitives from the EMU peripheral crate to the upgraded Sector Processor (currently, only 3 LCTs out of 18 are delivered) • Preserve sorting capabilities of the Muon Port Card • Preserve 3 “old” 1.6Gbps optical links to the present CSC Track Finder

  3. Upgrade Developments • Use existing Muon Port Card main board - TMB interface remains unchanged (2 LCTs per TMB @ 80MHz) - 3 “old” optical links are still available • First prototype (2010-2011) was based on Virtex-5 FPGA - Expensive FPGA ($1610) - 12 external TLK2501 serializers - High power consumption - 2.4Gbps/channel data rate - one SNAP12 optical transmitter • Second prototype (2012) is based on Spartan-6 FPGA - Inexpensive FPGA ($280) - 8 embedded GTP serializers - 3.2Gbps/channel data rate - Modest power consumption - one SNAP12 optical transmitter

  4. Spartan-6 Mezzanine

  5. Old And New Mezzanines Installed Production MPC with Virtex-E mezzanine (2005) Upgrade prototype 1 Virtex-5 mezzanine (2011) Upgrade prototype 2 Spartan-6 mezzanine (2012)

  6. Test Setup at UF

  7. Status as of May 2012 ■ Three Spartan-6 mezzanines are installed on a spare production MPC boards; two of them are equipped with optical transmitter ■ Ran PRBS and FPGA-to-FPGA data transmission tests with SP10 VME Receiver at the University of Florida in April Board 1: - 2 channels out of 8 failed… soldering issue… fixed later - on remaining 6 channels: PRBS test OK, BER < 10-13 per channel (>100 m fiber) Random data patterns from FPGA to FPGA: ~66K iterations, 510 words each; no errors Board 2: - All 8 channels OK; PRBS transmission OK; Random data patterns from FPGA to FPGA: 1K iterations, 510 words each; no errors ■ Tested with 9 TMBs in the peripheral crate; same “safe window” as production board

  8. Latency Measurements ■ Present MPC-to-SP system at CMS:580 ns - TLK2501 Transmitter (1.6Gbps - 80MHz) ~23 ns - 100 m optical MMF fiber ~500 ns - TLK2501 Receiver (1.6Gbps - 80MHz) ~57 ns ■ New system (prototypes):589 ns - Spartan-6 GTP Transmitter (3.2Gbps – 160MHz) ~20 ns (without Tx buffer, measured) - 100 m optical MMF fiber ~500 ns - Virtex-6 GTX receiver (3.2Gbps – 160MHz) ~69 ns (without Rx buffer, estimate)

  9. Other Measurements ■ Power consumption: - Spartan-6 FPGA ~1A Vccint (1.2V) ~0.15A Vccaux+Vcco (3.3V) ~ 0.8A GTPs (1.2V) - 3 MIC69501 voltage regulators on a mezzanine board passed reactor irradiation test at TAMU in 2011 - MPC (main board + Spartan-6 mezzanine) <4A @ 3.3V

  10. Production Cost Estimate * Will have better estimates in 1..2 months ● Will need 80 mezzanines ($132,800)

  11. MPC Upgrade Plans ■ Proceed with the Spartan-6 pre-production prototype design - replace connector to optical plug-in card with more reliable one - minor schematic and layout fixes - complete schematic in September - produce and test 3 prototypes by December 2012 - integration tests with the uTCA SP board: January-May 2013 - proceed with another prototype if needed: June-August 2013 ■ Production, Installation and Commissioning - buy parts, fabricate PCBs: 1 November 2013 – 31 December 2013 - assemble 80 mezzanine boards: 1-31 January 2014 - tests boards at Rice (1 board/day): 1 February – 30 April 2014 - ship to CERN: May 2014 - install at CMS: 1 June – 31 July 2014 - commissioning with the peripheral electronics and TF: 1 August – 30 October 2014

  12. CSC MPC-to-SP Optical Fibers (1) • One 12-fiber MTP cord per EMU crate + one spare cord (MPO is a Multi-fiber Push-On connector; MTP is an enhanced version of MPO) • “MPO field terminated connector is still very uncommon and expensive. It requires skill, experience, and tool to terminate them in the field” (email response from www.oplink.com). • Our options: 1) Trunk cable similar to one proposed for the DT upgrade with 8 connectorized cords (off-the-shelf item). Quote from Oplink: $3,390 per piece (for 15 pcs). 2) Short MTP cable to patch panel, then single fibers (60 crates x 10 fibers (including spares) = 600 fibers, to be connectorized in the field)

  13. DT Upgrade • Replace 3500 copper links with optical fibers from UXC to USC, for both Trigger and Data Readout • Plan to use Draka 96 fiber trunk cable with 8 MTP cords, 12 fibers each. Will need 60 trunk cables in total. Available through contract with CERN. Price 2600 CHF/cable. • Reports are here (including installation) The most up to date documentation about the DT upgrade during LS1 is here:https://indico.cern.ch/conferenceDisplay.py?confId=191271-Information about the Draka OF trunk cables (purcahsed through CERN) themselves:https://indico.cern.ch/materialDisplay.py?contribId=5&materialId=slides&confId=191271-The path they will follow:https://indico.cern.ch/materialDisplay.py?contribId=6&materialId=slides&confId=191271

  14. Draka Trunk Cable (from DT reports)

  15. CSC MPC-to-SP Optical Fibers (2) • Need to submit an Installation request for optical links through the EDMS system- Type of fiber (MMF, OM3 type, 50/125 um core) - Number of fibers - Origin (Ouvrage, Equipment, Position, Element, Connector) - Destination (Ouvrage, Equipment, Position, Element, Connector)

  16. Backup: MMF Types

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