Jo Richardson Community School

Jo Richardson Community School

Using the table below you must write down the appropriate method of marking out the body of the ‘DRILL DRIFT BODY then list the most suitable measuring and marking out equipment you would need to use. Name: Candidate No: Unit 18: Engineering Marking Out Task: 1a i Grading Criteria: P1 Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment DRILL DRIFT BODY Jo Richardson Community School BTEC First Diploma in Engineering

Using the table below you must write down the appropriate method of marking out the body of the ‘DRILL DRIFT BODY’ then list the most suitable measuring and marking out equipment you would need to use. Radius Gauge Steel rule Marking Blue Engineering Vice Odd Leg Calipers Steel Rule Scriber Centre Punch Bull and Pein Hammer Dividers Engineers Square Selecting a datum (reference point): Use marking blue to prepare surface. Use top of rectangle bar as datum Holding the work: Place work in an engineering vice Marking the work: Using a steel rule and scriber, mark the centre line by using the datum to mark the position of the radius. Use the centre punch and bull and pein hammer to mark the centre of the radius. Using the datum, measure the position of the start of the slope. Using a steel rule, I marked out the position of the small end radius. Measuring: Measure with steel rule Name: Candidate No: Unit 18: Engineering Marking Out Task: 1a i Grading Criteria: P1 Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment DRILL DRIFT BODY T Jo Richardson Community School BTEC First Diploma in Engineering

Using the table below you must write down the appropriate method of marking out the body of the ‘BEVEL GAUGE BLADE’ then list the most suitable measuring and marking out equipment you would need to use. Name: Candidate No: Unit 18: Engineering Marking Out Task: 1a ii Grading Criteria: P1 Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment BEVEL GAUGE BLADE Jo Richardson Community School BTEC First Diploma in Engineering

Using the table below you must write down the appropriate method of marking out the body of the ‘BEVEL GAUGE BLADE’ then list the most suitable measuring and marking out equipment you would need to use. Selecting a datum (reference point): Use one long edge of the material as a starting point. Square off from the datum edge. Use marking blue to prepare surface. Holding the work: Place work on a surface plate with an angle plate. Hold in hand when measuring angles. Marking the work: Use an engineers square, scriber, centre punch and scribing block for marking surface and position of holes Measuring: Measure with steel rule and measure angles with combination set Surface plate Angle Plate Scribing block Steel rule Combination Set Engineers Square Dividers Scriber Marking Blue Name: Candidate No: Unit 18: Engineering Marking Out Task: 1a ii Grading Criteria: P1 Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment BEVEL GAUGE BLADE T Jo Richardson Community School BTEC First Diploma in Engineering

Using the table below you must write down the appropriate method of marking out the body of the ‘TOOL MAKERS CLAMP’ then list the most suitable measuring and marking out equipment you would need to use. Name: Candidate No: Unit 18: Engineering Marking Out Task: 1a iii Grading Criteria: P1 Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment TOOL MAKERS CLAMP Jo Richardson Community School BTEC First Diploma in Engineering

Using the table below you must write down the appropriate method of marking out the body of the ‘TOOL MAKERS CLAMP’ then list the most suitable measuring and marking out equipment you would need to use. Selecting a datum (reference point): Use one long edge of the material as a starting point. Square off from the datum edge. Use marking blue to prepare surface. Holding the work: Place work on a surface plate with an angle plate. Hold in hand when measuring angles. Marking the work: Use an engineers square, scriber, centre punch and scribing block for marking surface and position of holes Measuring: Measure with steel rule and measure angles with combination set Surface plate Angle Plate Scribing block Steel rule Combination Set Engineers Square Dividers Scriber Marking Blue Name: Candidate No: Unit 18: Engineering Marking Out Task: 1a iii Grading Criteria: P1 Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment TOOL MAKERS CLAMP T Jo Richardson Community School BTEC First Diploma in Engineering

Measuring and Marking Out Whilst you are in the workshop, you are required to select suitable measuring and marking out methods and equipment for three different applications. You will be making a Drill Drift, a Bevel Gauge and a Tool Makers Clamp. This means that you are expected to use your knowledge and understanding of the methods and equipment for measuring and marking out discussed in Task 1a. During your sessions in the workshop, you will be observed working in this way. YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA. Name: Candidate No: Unit 18: Engineering Marking Out Task: 1b Grading Criteria: P1 Key Skills: Assignment: 1: Measuring and Marking Out Jo Richardson Community School BTEC First Diploma in Engineering

Sheet 1 Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp Name: Candidate No: Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Jo Richardson Community School BTEC First Diploma in Engineering

Sheet 1 Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp Provides a datum flat surface on which to place the work piece. A scribing block or height gauge can then be used from the datum. Sometimes an angle plate is placed onto the plate. Providing a large flat surface on which to place the work piece – small portable plate in workshop Bevel gauge, Drill Drift Surface plate Irregular shapes without flat surfaces can be clamped to the angle plate and marked out using a scribing block – Is also used to keep thin material vertical when marking out Providing a flat surface on which to place the work piece at 90 degrees to the surface plate Bevel Gauge Angle plate When placed onto the surface plate, adjust the height and scribe along the work piece. Adjust to the datum and transfer height to another part of the work piece. Used for scribing lines parallel to the surface plate and transferring heights Bevel gauge, Drill Drift Scribing Block Measuring to an accuracy of 0.5 millimetres Used for measuring on work piece or setting other tools such as height gauge Bevel gauge, Drill Drift Steel Rule Name: Candidate No: Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) T Jo Richardson Community School BTEC First Diploma in Engineering

Sheet 2 Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp Combination Set Bevel gauge Measuring angles, adjustable The set is provided with a steel rule, and three attachments: compound – angle measurement 0-180 degrees; Set square – angle 90 degrees: Vee – locating the centre of round bar Bevel gauge, Drill Drift The square is placed against a datum edge or used to check the square ness of an object. The edge must be kept flat Engineers square Proving an edge 90 degrees to another datum edge Marking circles and transferring distances The dividers allow the accurate marking out of circles. They are adjustable using a small screw. They can be used to check dimensions an mark radii Bevel gauge, Drill Drift Dividers Round objects (bar) can be located in the Vee and clamped in place. This provides a stable parallel line for the bar so that it can be marked along its centre line or across the flat end Holding round objects securely when marking out Vee Block and clamp Drill Drift Name: Candidate No: Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) T Jo Richardson Community School BTEC First Diploma in Engineering

Sheet 3 Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp Height Gauge The height gauge is used to accurately mark out parallel lines and to check the height of datum's on components. Some have a Vernier gauge Bevel Gauge, Drill Drift Measuring and marking out from a datum A sharp instrument that is used for general marking out normally alongside a straight edge such as an engineers square Used for scribing lines onto work piece Scriber Bevel Gauge, Drill Drift Highlights the scribed line when scratch onto with a scriber point Coats the surface of work piece Marking Blue Bevel Gauge, Drill Drift Name: Candidate No: Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) T Jo Richardson Community School BTEC First Diploma in Engineering

Measuring and Marking Out On this page, annotate photographs of your three different practical pieces of work with descriptions on the measuring and marking out methods you used. Drill Drift Tool Makers Clamp Bevel Gauge Name: Candidate No: Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills: Assignment: 2: Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Jo Richardson Community School BTEC First Diploma in Engineering

Defective Measuring and Marking Out Equipment • Reporting defective and/or unsafe equipment • During your work, marking out each of your three components, you may come across ‘defective’ equipment. What should you do with it? • it may be defective in that it is totally un-usable • it may be useable but inaccurate • It may be un-safe to the user • Using a ‘Defective Equipment Report sheet’, you will produce a report for three pieces of faulty equipment stating: • the correct name of the piece of faulty equipment • the defect/fault (what is the problem) • the implications of the fault if it was continued to be used • the appropriate remedial/corrective action to make the equipment non-defective/safe Name: Candidate No: Unit 18: Engineering Marking Out Task: 2b Grading Criteria: M1 Key Skills: Assignment: 2 - Recommend corrective action for unsafe or defective marking out equipment Jo Richardson Community School BTEC First Diploma in Engineering

Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Drill Drift’. Name: Candidate No: Unit 18: Engineering Marking Out Task: 3a i Grading Criteria: P3 Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Jo Richardson Community School BTEC First Diploma in Engineering

Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Bevel Gauge’. Name: Candidate No: Unit 18: Engineering Marking Out Task: 3a ii Grading Criteria: P3 Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Jo Richardson Community School BTEC First Diploma in Engineering

Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Tool Makers Clamp’. Name: Candidate No: Unit 18: Engineering Marking Out Task: 3a iii Grading Criteria: P3 Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Jo Richardson Community School BTEC First Diploma in Engineering

Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Drill Drift’ Name: Candidate No: Unit 18: Engineering Marking Out Task: 3a i Grading Criteria: P3 Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Jo Richardson Community School BTEC First Diploma in Engineering

Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Bevel Gauge’. 1 Cleaning and De-burr Cloth, file Sharp edges Ensure that burrs are remove 2 mins 2 Applying marking out ink Permanent marker pen Keep cap on Cover whole surface 1 min 3 Place one edge of material Surface plate Keep scriber point away Re-check measurements 5 mins onto surface plate scribing block from hands before final marking out steel rule Angle plate 4 Mark out centre of hole, As above As above As above 1min rotate 90 deg and mark other centre line 5 Mark out 30 & 45 deg angles Combination set, Ensure that combination As above 5 mins scriber, steel rule parts are kept together and set screws tight 6 Centre punch hole location C entre punch, hammer Keep hammer on work bench As above 20 secs safely Name: Candidate No: Unit 18: Engineering Marking Out Task: 3a ii Grading Criteria: P3 Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components T Jo Richardson Community School BTEC First Diploma in Engineering

Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Tool Makers Clamp’ Name: Candidate No: Unit 18: Engineering Marking Out Task: 3a iii Grading Criteria: P3 Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Jo Richardson Community School BTEC First Diploma in Engineering

For this task, you will be observed carrying out the task of marking out the three components to your work plan. Ensure that you have the correct tools and equipment available. You will be observed throughout the process and will be assessed on the following: Processes: Correct processes used Tools & Equipment: Correct tools and equipment used and used correctly Health & Safety: Suitable H&S measures used throughout Quality Check: That you are constantly checking you work throughout. Time Check: You are aware of the time constraints and work within them Name: Candidate No: Unit 18: Engineering Marking Out Task: 3b Grading Criteria: P4 Key Skills: Assignment: 3 - Mark out the three different applications to the prepared work plan Jo Richardson Community School BTEC First Diploma in Engineering

For this task, you will be observed carrying out the task of marking out the three components to your work plan. To gain a ‘Merit’ grade for this task, you will need to carry out appropriate checks to ensure that your marking out of the components are to the requirements of the drawings provided and that the appropriate machining and material removal techniques are considered. Again, you will be observed for this – you should ask questions about the drawings if you feel that not enough information is provided. Name: Candidate No: Unit 18: Engineering Marking Out Task: 3c Grading Criteria: M2 Key Skills: Assignment: 3 - Mark out the three different applications to the prepared work plan Jo Richardson Community School BTEC First Diploma in Engineering

For each of the three work pieces covered in the previous tasks, you must ‘JUSTIFY’ your CHOICE of measuring and marking out equipment. Justify WHY you decided to mark out your first ’DATUMN LINE’, the EQUIPMENT chosen (its use) and the TECHNIQUES used. CRITICALLY EVALUATE your decisions giving good reasons and SUBSTANTIATE these (why you chose them), say WHAT you did, and HOW you did it. Sheet No: Name: Candidate No: Unit 18: Engineering Marking Out Task: 3d Grading Criteria: D1 Key Skills: Assignment 3: - justify the choices of datum, work-holding equipment and measurement techniques used to mark out the three different applications. Jo Richardson Community School BTEC First Diploma in Engineering

(Continued) Sheet No: Name: Candidate No: Unit 18: Engineering Marking Out Task: 3d Grading Criteria: D1 Key Skills: Assignment 3: - justify the choices of datum, work-holding equipment and measurement techniques used to mark out the three different applications. Jo Richardson Community School BTEC First Diploma in Engineering

Leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment is an important part of an engineers job. You must give ‘SIX’ examples of where the above practice has taken place and explain the implications of NOT doing it correctly. Use headings for each of the examples and bullet points for your examples of ‘Good Practice’. (Continue on separate sheet) Sheet No: Name: Candidate No: Unit 18: Engineering Marking Out Task: 4a Grading Criteria: P5 Key Skills: Assignment: 4 - leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment Jo Richardson Community School BTEC First Diploma in Engineering

(Continued)Leaving the work area in a safe condition Sheet No: Name: Candidate No: Unit 18: Engineering Marking Out Task: 4a Grading Criteria: P5 Key Skills: Assignment: 4 - leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment Jo Richardson Community School BTEC First Diploma in Engineering

Demonstrating Safe Working Practice and Good Housekeeping Whilst undergoing practical activity, you must be able to demonstrate safe working practice and good housekeeping. You will be observed during your practical sessions to ensure that this takes place during your routine and during all practical activity. YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA. Name: Candidate No: Unit 18: Engineering Marking Out Task: 4b Grading Criteria: P5 Key Skills: Assignment 4: Demonstrating safe working practice and good housekeeping. Jo Richardson Community School BTEC First Diploma in Engineering

Jo Richardson Community School