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Windrusher Drop Dead Design Review

Join us for a presentation on the final product design, costing, and process plans of Windrusher. Key re-signings, acquisitions, and business/marketing issues will also be discussed. Don't miss this opportunity to provide feedback and suggestions!

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Windrusher Drop Dead Design Review

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  1. WindrusherDrop Dead Design Review Today only, free admission to the presentation. You’re given the entire seat, but you’ll only need the edge of it.

  2. The Team • Key Re-signings • Larry Kreger • Josh Matz • Lance Hagerman • Lost to Retirement • Todd Andreoni • Brian Bacher • Acquired Via Free Agency • JD Miknis • Nicole Szekeres • Developmental Squad (Business Affiliates) • Jennifer Zechman • Jared Cohen • Gene Walsh

  3. Agenda • Final Product Design • Costing • Process Plans • Target Production Numbers • Business/Marketing Issues • Town Meeting

  4. Final Product Design • More like Benchmark: $32.95

  5. Final Product Design • Materials: • One ¼ inch dow rod for post • One post connector • One 6 inch piece of copper tubing • Two plastic spools • Two end caps • One plastic body • 4 “Foamies” legs • Two body stickers • Possible spacers/other hardware • Packaging

  6. Costing • Materials: • One ¼ inch dowel rod for post:---------$0.25 • One post connector:--------------------$0.90 • *One 6 inch piece of copper tubing:----$0.29 • Two plastic spools:--------------------$0.40 • Two end caps:--------------------------$0.83 • *One plastic body:---------------------$0.97 • *4 Foamies legs with screen printing:--$0.19 • *Two body stickers:--------------------$1.30 • Possible spacers/other hardware:-------$0.50 • *Packaging-----------------------------$0.30 • *Manufacturing/Labor-------------------$0.44 $6.37

  7. Costing for Tubing • 10 ft for $6.99 • 6 inches needed per unit • $0.29 per Windrusher • From Ace Hardware in Millheim

  8. Costing for Plastic Body • 48x96x1/8 Polypropylene Sheet • $46.59 • Norcen Industries • 48 Bodies per Sheet • $0.97 per Body

  9. 2 in 0.875 in 5 in Costing for Windrusher’s Legs

  10. 2 in 0.875 in Costing for Leg Screen Printing PAMP Set-up - $15 per color - $0.15 per Wind Rusher Printing cost - $1 per sheet - $0.25 per Wind Rusher Total cost- $0.35 5 in

  11. Costing for Body Stickers Material - $0.45 Per. sheet - $0.90 Per. Wind Rusher Printing Cost - $0.20 Per sticker • $0.40 Per Wind Rusher Total cost- $1.30

  12. Costing for Packaging • 500 bags for $57.75 • $0.11 per bag • Size: 10x8x24 (WxDxL) • www.tigerpak.com

  13. Costing for Manufacturing • Labor paid $6.30 per hour • Cut copper @ 30 seconds per cut • Slit spools @ 5 seconds per slit • Cut legs @ 15 seconds per Windrusher • Spool and leg assembly @ 30 seconds per Windrusher • Cut body @ 12 seconds per unit • Package @ 10 seconds per unit • Estimated around $0.44 per unit

  14. Process Plans • Cut copper rod with rotary tool or pipe cutter • Slit spool with soldering iron or rotary tool with an aluminum sleeve template • Cut legs with a razor and template • Hand assembly of legs into spools • Body will be CNC machined

  15. Process Plans • Body fits into 8x11 Rectangle

  16. Process Plans • Mastercam Verification

  17. Target Production Numbers:Best-Worst Case Scenario Analysis

  18. Business/Marketing Issues • Change the coloring • Add Penn State Logo • Add a number on the body

  19. Town Meeting • Questions • Comments • Likes • Dislikes • Feasible Suggestions

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