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Product Management Presentation. New applications for Automotive. Michele Tsingos. Expectations for the car of the future. Reduced fuel consumption Minimised pollutant emissions High level of Safety and Comfort
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Product Management Presentation New applications for Automotive Michele Tsingos
Expectations for the car of the future • Reduced fuel consumption • Minimised pollutant emissions • High level of Safety and Comfort • Meeting these demands will require highly advanced and reliable electronic systems in all future new cars
Trends for passive components In Automotive Electronics • Longer components lifetime (10 years or 100.000 miles) • Higher operating temperature(150°C-170°C for under the hood applications) • Greater vibration frequencies • Higher operating voltages(42 volt - Dual voltage system 14-42 volt batteries )
Integrated Starter Alternator The system combines the functions of the starter and alternator in a single intelligent electric motor • Advantages: • Reduced Fuel Consumption (15-20%) • Lower emissions • Replacement of conventional components • The vehicle starts noiselessly • Automatic start-stop • High power output • Reduced vehicle vibration • Higher inboard voltage 42V
CAMLESS VALVE OPERATION SYSTEM Each valve is operated by an electromagnetic actuator, independently from the other valves. Advantages: Reduced fuel consumption (15-20%) and emission benefits without any effect on performance
Integrated Starter Alternator CAMLESS • For the 42V DC/DC and DC/AC converters of the power electronics are required capacitors: • Working temperature 135°C or higher • Able to work with high switching frequency and high rms current • High reliability • Able to withstand severe vibration and mechanical shock requirements • THEREFORE
Integrated Starter Alternator CAMLESS System FILM TECHNOLOGY IS THE MOST RELIABLE SOLUTION Capacitance range: from 100F to 1mF Rated voltages: 63/100Vdc
JSN (JUMBO STACKED NAKED) SERIES ARCOTRONICS AND CUSTOMER CO-DESIGN News • Naked stacked construction with special connection • Dielectric: PET H.T. • Capacitance value: 10F to 100 F • Rated voltage: 63/100Vdc • Samples: available upon request • Future development: SMD version
L=27.5mm W=45mm ARCOTRONICS PROPOSALCUSTOMER CO-DESIGN EXAMPLE News • JUMBO CAPACITOR with special connection • Dielectric: PET • Rated voltage:63Vdc • Capacitance value: 60F • Size: pitch 27.5mm
Engine Management Systems • Common Rail diesel engine injection • ECU (Electronic Control Unit) • Booster capacitor • Capacitance range: 10F to 22 F • Voltage range: 63Vdc - 100Vdc • Gasoline engines ignition systems • Capacitance range: 0.68F to 2.2 F • Voltage range: 250Vdc - 630Vdc • Arcotronics proposal: • JSN & R60 Series
HID Electronic HeadlampGas discharge Xenon technology • HIGH BRIGHTNESS: about 3-4 times of halogen • HIGH VISIBILITY: light similar to daylight • HIGH EFFICIENCY & SAVE ENERGY: consumption 35 w, about half of the halogen • LONG LIFE: about 2000 hr. (3 times of halogen), low maintenance
HID Electronic HeadlampGas discharge technology • The electronic lamp consists: • Ignitor • Max working temperature: 150°C • Max dv/dt :6000V/s • Severe vibration and mechanical shock requirements • Ballast • Max working temperature: 135°C • High switching frequency (100KHz) • Severe vibration and mechanical shock requirements
HID Electronic HeadlampGas discharge technology Ignitor (1 film capacitor): Capacitance value: 70-120nF Rated voltage: 1000Vdc Ballast (1 to 3 film capacitors) : Capacitance value: 0.33F to 1.5 F Rated Voltage : 250-400Vdc
News HID Electronic HeadlampGas discharge technology • ARCOTRONICS and customer co-design (special version) • Ignitor • Naked Leaded PEN ( HNS series) • Film chip LDE series • Ballast • PET leaded (R60 series special version) • PEN Film chip (LDE series)
Keyless Entry System Hand free entry system using an electronic card. The system consists of a receiver and transmitter units (antennas) e-latches and a control unit . One capacitor for each antenna , means from 6 to 8 capacitors per car. Characteristics: High Stability - High Frequncies Polypropylene: 6800pF - 0.047 F - 250Vdc - 1000Vdc
Tire monitoring system The system senses the temperature and pressure of each tire and if there is a pressure loss the system informs the driver immediately. The system contains a central receiver and sensor/transmitter on each tire: One capacitor for each transmitter Characteristics: High Stability - High Frequencies Polypropilene: 6800pF - 0.047 F - 250Vdc - 1000Vdc
Hybrid, Electric andFuel Cell Cars DC link for inverter inside the drive system Film technology can substitute electrolytic
Hybrid, Electric andFuel Cell Cars • Arcotronics proposals • C4ASpecial version • Capacitance range: from 1000F to 2000 F • Voltage range : from 450Vdc to 900Vdc
Capacitors for motor noise suppression R66 (pitch 7.5 mm) and R60 (pitch 10 mm) Stacked technology miniature version Capacitance range: 1000pF - 3.3F Voltage range: 63Vdc - 630Vdc Advantages High dv/dt values Operating Temperature up to 125°C
Capacitors for motor noise suppression News • F5A SERIES • Capacitor / Varistor unit • Rated Voltages: 5 to 45 V • Capacitance range: 0.01F - 2,2F • Pitch: 5 and 10mm
DRIVER INFORMATION AND CAR ENTERTAINMENT TYPICAL APPLICATION FOR FILM CHIP CAPACITORSIN PET - PEN - PPS
Arco strengths Auto strategic sector Competence in applications Range of products Technical knowledge QS 9000 ISO TS 16949