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Welcome to HS-Copmposite ApS Management System

Welcome to HS-Copmposite ApS Management System. Policies. Objectives. Aim. Environmental management. Work environment. Procedures. Audit of environmental management. Organization. Information about the management system. Company Profile. HS-Composite ApS

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Welcome to HS-Copmposite ApS Management System

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  1. Welcome to HS-Copmposite ApSManagement System Policies Objectives Aim Environmental management Work environment Procedures Audit of environmental management Organization Information about the management system

  2. Company Profile HS-Composite ApS ... Specializing in serial production and specific fibre glass assignments. The majority of our work is serial productions. We also take part in development and production of new products in close cooperation with our customers. Introduction Svendsen Glasfiber ApS was founded in 1977 and is specializing in fibre glass assignments. We operate on the domestic market as well as on the international market. The name of our company is HS-Composite ApS. HS-Composite ApS is known as the problem solver, when new ideas and solutions need to be found, and it often allows us to participate in the development process, when documentation is only a sketch. Repair and service is also a major part of our work load. HS-Composite ApS mainly works as a subcontractor for our customers. This includes companies in various industries in the public as well as in the private sector. The experience we have gained and the special education within fibre glass work, has made us the specialists, we are today. Therefore we are a reliable partner for our customers. Go to page 1

  3. Information about HS-Composite ApS Management System HS-Composite ApS management system is created as a process oriented management system, that complies with the environmental management DS-EN/ISO 14001, Work environment OHSAS and announcement no. 87, January 31st. 2005 appendix 1. The management system includes activities, carried out by HS-Composite ApS. The statistic documentation exits only electronically. Registrations are available in hard copy.. This document exists signed in original form at our office. Henrik Svendsen Korsør, March 1st 2010 Go to page 1

  4. Objectives CONTRACTORS • It is HS-Composite´s policy, that co-operating with contractors will keep us on top of progress concerning the external environment as well as the work environment. • When a contractor supplies personnel on behalf of, HS-Composite, their qualifications will be evaluated seperately concerning environmental management and work environment. The result will be noted in the contractor´s evaluation sheet. CUSTOMERS • It is HS-Composite´s policy to deliver environmental products in close colaboration with our customers. • When the customers demand specific environmental standards when working on their property, HS-Composite will examine the demands with the customer, and they will be included into the agreement. INTERNAL / EMPLOYEES • It is HS-Composite´s policy to ensure that the employees have the best means of protection, and that they are trained to carry out the assignments that the company undertakes. Ongoing improvements • It is the policy of HS-Composite to constantly improve the effect on the work environment and the external environment Laws & announcements • HS-Composite is keeping a register of relevant laws and announcements concerning environment and work environment. HS-Composite is also obliged to comply with these laws and announcements. Go to page 1

  5. Objectives Environmental management HS-Composite ApS is aiming at reducing the environmental strain in connection with the calgulation of the environmental strain of considerable significance. Work Environment HS-Composite ApS is aiming at reducing the frequency of accidents to a minimum of 0,5. Below method of calculation was used: HS-Composite is also aiming at reducing the quantity of styrene steam in the production premises. Go to page 1

  6. Objectives Environmental management It was decided to find an alternative way of reducing the use of heating oil. It was decided to start a new production method which reduces discharge to air from the production Work environment HS-Composite ApS is aiming at 0 accidents causing lost working hours. Register the number of insidents. It was decided to introduce a new method to reduce the quantity of styrene in the production premises. Go to page 1

  7. Environmental Mamagement Flow Environmental Effects Environmental Survey Waste Handling Risk Analysis Plan of Action Go to page 1

  8. Waste Handling Waste in the form of oil and chemical waste, such as: - Non tempered glue and polyester scraps, - thinner-, styrene residues. chemical and serigraphy colours not needed anymore, accumulated waste. - rags contaminated by chemicals and polyester packaging not scraped. This kind of wate is acccumulated, kept and and removed as stated in regulations appendix no.5 for regulations for industrial waste in the municipality of Korsør, January 2002. Scrap is removed and sent to a scrap dealer or a certified removal company. Paper, cardboard, flamingo and plastic film will be recycled. Other non-recycled waste, must be sent to a supervised place of discharge or removed in another way agreed by the City Council. All waste is handled i accordance with Regulations for industrial waste in the municipality of Korsør, January 2002. Solid Waste Solid Dangerous Waste Liquid Dangerous Waste Go to Environmental Flow

  9. Risk Analysis Ultimo 2003 the insurance company Codan made a risk evaluation of Svendsen Glasfiber ApS. We have complied with the result of the evaluation. HS-Composite ApS is not subject the municipally laws and under no obligation to give notice, as the total production does not exceed approx. 10,000 kg. per year HS-Composite ApS is not subject to fire regulations and inspection cf. Technical regulations for inflammable liquids regulation no. 1054 af 23/12/1992, as it is contained under 800 OE. Go to Environmental Flow

  10. Environmental Survey • PROCEDURE • The environmental survey is containing the following aspects: • Historical evaluation • Laws and announcements • Description of the processes • Flow to den surrounding air • Resource usage • Water • Electricity • Heat • Raw material • Each year a survey is made. • If significant changes have been made within the production/work environment, the environment survey will be altered. Go til Environmental Flow

  11. Elaborating Plan Of Action • Plans of action concerning environmental management as well as work environment are created electronically using the computer programme IPL. Go to Environmental Flow

  12. Environmental Impact In general It is important that HS-Composite ApS identifies and evaluates those environmental impacts on the external environment, that are a direct result of the production. The evaluation process is made on all HS-Composite ApS activities. Process The evaluation process of the environmental impact is covering all production situations. The process is divided into: Odor Discharge to air Discharge to water Discharge to soil Solid and liquid waste Energy and water Noise Dust Raw material End product Indirect Env. impact Env. impact of considerable significance Go to Environmental Flow

  13. Discharge To Air The ventilation system in the production area has an injection as well as exhaust at 15,000 m3 air per hour. In 2005 the total usage of styrene subdued polyester was 4,275 kg. equivalent to polyester usage of 2,850 m2. The styrene discharge of styrene subdued polyester is approx. . 10 grams per. m2. In general 13.3 m2 (2850:215) is produced on a daily basis equivalent to a styrene discharge of 133 grams. Gelcoat also produces styrene subdue. In 2005 1,058 kg. was used. Our suppliers have informed us that the emission is 7 %, equivalent to 74.1 kg styrene discharge. A daily discharge of (74,1:215) 345 grams These calculations state that the emmision is 478 gram and that styrene is alocated in 120,000 m3 air. Other procudcts are also used, and they also discharge to air. Those are pure styrene, acetone and hardener. Go to Environmental Impact

  14. Discharge To Water At HS-Composite ApS the production is not using any processes that involve water Therefore is it only sanitary water that is discharged from the company. Yearly water usage is 86 m3. Go to Environmental Effects

  15. Discharge To Soil • In addition to the calculated discharge to air of 133 grams per day, that is expected to land on soil, the production does not discharge further discharge to soil. (Emmission) • There might be a risk of discharging to soil in connection with accidents while transporting raw materials on the outside premises. Go to Environmental Effects

  16. Solid And Liquid Waste The production at HS-Composite ApS generates following waste fractions: • Solid waste in the form of packaging • Solid waste in the form of fibre glass • Liquid waste in connection with empty packaging All waste products are handled i accordance with the regulative laws of Korsør Authorities, January 2002 Go to Environmental Effects

  17. Energy And Water • The survey of energy at HS-Composite has come up with the • following result: • Electricity – 22,350 kWh • Heating oil – approx. 12,000 • Gas – None • Central heating – None • Petrol & Diesel oil for company cars + heating device • 2003 • 4236.90 Litres 92 oct. • 132.5 Litres 95 oct. • 105.36 Litres Diesel oil • 2004 (stated October 13th 2004) • 2964.36 Litres 92 oct. • 25.76 Litres 95 oct. • 246.15 Litres Diesel oil • 2005 • 4460.43 Litres 92 oct. • 67.26 Litres 95 oct. • 1009.81 Litres Diesel oil Go to Environmental Effects

  18. Noise Outdoor production involves grinding machines of various kinds. The noice does not exceed the limit values of the environmental approval of June 20th 1995 Go to Environmental Effects

  19. Odor • These chemicals are used in the procuction: • Styrene • Acetone • Polyester • These chemicals have specific odors: • The emission of: • Styrene does not exceed 2 kg./hour • Acetone does not exceed 6,25 kg./hour • See max. calculation under ”Discharge to air” Go to Environmental Effects

  20. Dust Working oudoors,spot suction is used in connection with grinding. Dust is being gathered from spot suction. Go to Environmental Effects

  21. Raw Materials • HS-Composite is using the following raw materials: • FIBRE GLASS MATS POWDER BOUNDED • FIBRE GLASSEMULSION BOUNDED • FIBRE GLASS COMBI • POLYESTER • HARDENER • GLUE • WAX • STOPPING • PU FOAM • ACETONE • STYRENE • A detailed registration of the components is made within the company´s • financial system C5. • The total amount of raw materials used does not exceed the amount granted • by the Environmental Approval of June 20th 1995. • An ongoing registration of usage will be made. Go to Environmental Effects

  22. Indirect Environmental Impacts • End Products. • All HS-Composite ApS end products are tempered and they will no cause indirect environmental impacts to the customers. • Repair work at the customer will cause a small environmental strain in the form of evaporation from: • Styrene • Acetone • Polyester • Repair Work. • When required, small repair work is made at the customer. These repair works will cause a smaller evaporation from the • raw materials. • Disposal. • Disposal of the chemicals will cause an indirect environmental effect, if the customer does not dispose og it in a controlled • manner. HS-Composite ApS offers guidance in connection with disposal. Go to Environmental Effects

  23. Environmental Impact Of Considerable Significance If an environmental effect is to be characterized as significant to HS-Composite ApS, there has to be at least 3 ticks in the sheet above. Styrene, Acetone and Polyester are the basic essence of the raw material usage at HS-Composite ApS. HS-Composite ApSis working onmore environmental alternatives, and improving the production processes. Oil is used for heating the premises and this is considered an environmental impact of considerable significance. Go to Environmental Effects

  24. HS-Composite ApS Audits Of Integrated Management System Audit 1. HS-Composite´s integrated management system Audit 1, is the first audit, which is handed in, in connection with certifying the management system. Audit 2. Following is added: Slides 49 to 57. Audit 3. Process flow-up with relevant text Audit 4. Environment data up-dated and new targets are introduced. An evaluation sheet concerning our suppliers has been added. Audit 5. Up-dated in connection with comments/deviations at the FDC additional audit. New procedures introduced to evaluate outdoor work stations. Go to page 1

  25. Organization Go to page 1

  26. Procedures And Instructions Evaluation of outdoor work place Environment & Work Environment Internal audit Process flow Registration of deviations, Adjusting initiatives. Training of new employees Emergency Plan Registration of data Evaluation of suppliers Laws and announcements Management evaluation Management evaluation Tilbage til første side

  27. Internal Audit Audit sheet The computer programme IPL is basisin connection with internal audit, and all other suryes of work environment at HS-Composite. Go to survey

  28. Registration Of Deviation and Adjusting Initiatives All accidents and any signs of accidents must be registered in a deviation report. Environmental accidents must also be registered in the devation report. Each deviation will be evaluated in reference to initiate any adjustments. The first year (2005) all incidents, accidents, signs of accidents will be registered as a deviation. The management evaluation in 2006 will decide weather or not to state new deviation criterias and adjusting initiatives. Deviation Report Go to survey

  29. Reading And Registration Of Consumption Go to survey

  30. Contact Go to survey

  31. Audit Plan Go Back

  32. Deviation Sheet Go back

  33. Registration All registrations concerning the environment are kept for at least 3 years. Alle registrations concerning work environment are kept as long as the company exists. Go to survey

  34. Certificate Go to survey

  35. WORK ENVIRONMENT Work environment in general The extensive Work environment Maskin og sikkerheds Instruktioner Evaluation of the work place Emergency Plan Plan of action within the Work Environment Security Group Go to page 1

  36. The Extensive Work Environment &Health Encouragement In The Workplace • The extensive work environment – Workplace & Job Market • HS-Composite ApS is, within the limits of it´s primary business area, going to participate in complying with society´s expectations of an extensive job market. • HS-Composite ApS, is going to be positive towards people who are not able to work full time, and towards people with a different ethnic background. • Employing people who are not able to work full time will be a part of an integrated process, in which the employees are involved in the decision making and integrating their new colleagues. • Health encouragement in the workplace • HS-Composite ApS will be working at encouraging good health in the workplace. • Input will be: • Reported deviations • Result from internal/external audits. • New technology • HS-Composite ApS has carried out health check of their employees. Go to Work Environment Flow

  37. Composition Of MSIs Go To Work Environment Flow

  38. Work Task Responsi-bility Participants Input Output Notes Emplementing workplace evaluation according to the law. Environment & Head of Security Involved employees Employees Filled-in sheets identifying the issues. The computer programme IPL is used. Employees´ health service Denmark Workplace Evaluation - WPE • Safety- health inspection is initiated in connection with audit. • WPE issues are examined at the safety meetings. • Every 3 years the WPE is carried out through the entire company.. Relevant work environment guides were the basis, when intiating the WPE. 2 cross-reference lists are made, where the most important work environment issues and processes are identified. Most important Work environment issues Most important Processes Go to Work Environment Flow

  39. Emergency Plan Emergency pollution due to a production accident must be notified to the authorities in Korsør immediately. Technical Administration phone no.: 53 57 08 00, Environmental Department about limiting the effect of the damages and to register the effect during the company´s self inspection. Outside the authorities´ opening hours please contact Falck on phone no.: 1 1 2 (Emergency Centre) Or County Environmental Guard – also through the Emergency Centre HS-Composite ApS will always inform the authorities in Korsør, Technical Administrationon the first coming workday. Go to Work Environment Flow

  40. Security Group • The security group is as follows: • Head of Security • Production Worker Go to Work Environment Flow

  41. Plan Of Action Within The Work Environment Plans of action within the work environment are generated automatically by the computer programme IPL. These plans of action are often reviewed by the management and the security group at Svendsen Glasfiber. Go to Work Environment Flow

  42. Safety Instructions • New employees will be introduced to all safety instructions. • Respiratory Protection.  • Respiratory protection is necessary at HS-Composite ApS. We are working with procucts that produce steam that requires respiratory protection. • HS-Composite ApS uses the best respiratory protection available on the market. • All employees at HS-Composite ApS must comply with following rules: •     Sufficient exhaust is required concerning fibre glass assignments. •     Additionally it is necessary to use to the type of respiratory protection required in connection to the MAL Code. See Information in the folder; • workplace instructions, or on the posters. • ·         • Gloves. • Always wear latex gloves while working with fibre glass. Latex gloves protect the skin from chemical rash. • All employees at HS-Composite ApS must comply with following rules: • Gloves are used while working with all kinds of chemicals and fibre glass mats. •     Gloves must be changed when type of chemical is changed. •     After 2 hours of work, the employee must change work task where gloves are not required. This will allow the skin to ” breathe” • Clothing. • All permanent employees at HS-Composite ApS will receive work clothes, required to do the job. • Disposable suits are always available for all types of work. • Work clothes are kept clean in order to maintain high personal hygiene. Work clothes are washed by the employee at the company. • Washer and dryer are available. • Footwear. • All employees at HS-Composite ApS must comply with following rules: • All employees must wear safety shoes. Go to survey

  43. Environment & Work Environment Evaluation Of Outdoor Workplaces Document 1 is an evaluation sheet, that is going to be filled-in prior to initiating the work. On the back of the sheet you can find the explanation on how to find the statement that complies with the work situation. Matters that have more than 30 points must be resolved prior to initiating the work. Go to survey

  44. Process Flow On the following pages the process of manually handling fibre glass is described and illustrated step by step. Each text box is surrounded by a frame, which colours are eather blue, red or green. The blue frame indicates circumstances that influence product quality. The red frame indicates circumstances that influencework environment The green frame indicates environmental circumstances. Go to next page

  45. Blue – Process Red – Work Environment Green – Environmental Management Process Flow Tools for manually handling of fibre glass mats are cleaned with acetone. Working with acetone requires respiratory protection with glass filter A2 (brown). The risk of direct skin contact requires gloves and safety glasses. Discarded tools are put in a container for inflammable waste. Discarded acetone is sent to be recycled. Adjust the number of mats through pattern or the template. The mats must be very acurate. Work gloves must be used. Mats for recycling are to be put in a box. Discarded mats are put in a container for inflammable waste. Go to next page

  46. Blue – Process Red – Work Environment Green – Environmental Management Process Flow Innitially the gelcoat is applied to the prepared mould. Air-supplied respiratory protection, eye protection, overalls and gloves must be worn. Surplus gelcoat is hardened, and put in a container for inflammable waste. Now the first fibre glass mat can be put in gelcoat. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, air-supplied respiratory protection is used, eye protection, overalls and gloves must be worn. Go to next page Previous page

  47. Blue – Process Red – Work Environment Green – Environmental Management Process Flow A layer of polyester is applied. Make sure that all air bubbles are unroled. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, fresh air-supplied respiratory mask is used, eye protection, overalls and gloves must be worn. Surplus polyester is used in connection with applying the next layer of polyester. The next layer is applied to the wet polyester and bubbles are unrolled. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, fresh air-supplied respiratory mask is used, eye protection, overalls and gloves must be worn. Go to next page Previous page

  48. Blue – Process Red – Work Environment Green – Environmental Management Process Flow After 20-30 seconds, the fibre glass work can be moulded into whatever shape is needed. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, fresh air-supplied respiratory mask is used, eye protection, overalls and gloves must be worn. The fibre glass mats can overlap. Hpwever, do not let the pieces collide. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, fresh air-supplied respiratory mask is used, eye protection, overalls and gloves must be worn. Go to next page Previous page

  49. Blue – Process Red – Work Environment Green – Environmental Management Process Flow Ensure that there is plenty of polyester. Mats must be soaked in polyester. Surplus polyester is absorbed into the next layer fibre glass. Each mat must be unrolled evenly without air bubbles. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, fresh air-supplied respiratory mask is used, eye protection, overalls and gloves must be worn. Surplus mats that can be used again are placed into a box. Discarded mats are put into a container for inflammable waste. Now the extra layer of fibre glass is applied. The process is repeated until the wanted number of layers is obtained. Respiratory protection with glass filter A2 (brown) is used – at high levels in the air, fresh air-supplied respiratory mask is used, eye protection, overalls and gloves must be worn. Surplus polyester is hardened, and put in a container for inflammable waste. Previous page Go to next page

  50. Laws And Announcements • All laws and announcements, that have effect on the work environment and the environmental management are gathered into two groups:: • Work Environment • Environmental Management • In connection with the quarterly follow-ups and the yearly internal audit, those two organisers will be reviewed in accordance with the laws being altered and new laws and announcements being published. • To insure the foundation of the above and to be able to act immediately upon a new law, the company has signed up for the newsletters from The Danish Working Environment Authorityand from TheDansih Ministry Of TheEnvironment. • Head of the environment and the manager of security are responsible for both folders being updated. • Changing and initiating new activities will be followed up by reviewing laws concerning the issues. Go to isurvey

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