Joe Lindley Keith Perkins Global Engineering Management November 2011

2. OXAL121 - Intelligent EngineeringA Practical Way to Reduce Project Risk and Deliver Faster with Better Quality Joe Lindley Keith Perkins Global Engineering Management November 2011 Invensys proprietary & confidential

3. Invensys Enterprise Control Offerings Corporate Systems Industry Solutions Services: Consulting, Project Execution, Learning, Operational Improvement, Maintenance & Support Partner Ecosystem Corporate Software Applications Invensys and Third Party Manufacturing / Production Operations Automation Invensys and Third Party Enterprise Control System IT Platform Integration and Collaboration Platform

4. Where The Offerings We Will Discuss Fit Within TheInFusion Enterprise Control System Execution Integration & Collaboration Platform Enterprise Asset Management Mobile Workforce Management Manufacturing Execution Systems Batch Performance Software Applications Enterprise Manufacturing Intelligence Asset Performance Performance Measurement and Reporting Enterprise Integration Visualization Quality Optimization Workflow Advanced Process Control Simulation / Optimization Design Operator Training Third-Party Offerings Open Device Integration Web Portal Control Automation Software Applications DCS PAC SCADA HMI Application Toolkit Safety Turbomachinery Control Safety Instrumented Systems General Purpose Safety Historian Measurement & Instrumentation Recorders Instrumentation Controllers

5. Pillars of Operational Excellence and Focus of This Discussion Operational Excellence Level 3 (Multi-plant/Multi-site) Environment And Safety People Level 2 (Plant Floor/Area) Asset Level 1 (Resource/Asset) Control

6. Intelligent Engineering • The Problem • The Invensys Approach • To Project Execution

7. What clients have been telling us • Time to market – need to be online faster with reduced risk and minimum cost • Automation system requirements mature late in the project lifecycle • Design validation occurs too late in the project lifecycle • Managing change is an issue • Global engineering workforce is required with local content • Systems have become more inter-dependant and complex to integrate • Multiple groups are required; internal, vendor, external • We have a shrinking resource pool • Need to mitigate human errors † † Supplier Provided Automation Services Worldwide Outlook, 2009

8. The Engineering Problem Engineering Manual Translation ‘Bottom drawer’ tools

9. Invensys Response • Reduce risk of schedule extension due to changes by capturing knowledge and using automation • Drive consistent global execution using automated workflow and global standards • Integrate Client Design tools including SmartPlantInstrumentation & P&IDs into process • Provide tools to help clients and EPCs capture requirements • Minimize manual activities by auto-generation of automation system configuration • Provide capability to validate process design earlier by providing auto-generation of plant model and instrument validation • Provide operator familiarization early by auto-generating plant models

10. Our Approach Make better use of existing data • Define Global Standards • Integrate Plant Engineering Tools • Provide tools to: • Manage Workflow • Capture Knowledge and Requirements • Automate Workflow • Test early and often • Divide project into separate ‘Unit’ projects • Use Plant Simulation from the start Consistent use of best practice Reduce manual errors Find problems early Experience whole process early More robust testing

11. Bridging the Gap Process Engineering Tools Hierarchy Process & Control Engineering Verification & Validation Plant Design Tools Design Workbench Plant Design Tools Intelligent Engineering Tools Invensys Product Configurators System Engineering Engineering Workbench System Configuration FoxDraw / FCS InTouch FCS Conf TriStation Hardware Dynim Deployment Utility Test Workbench System Test & Operator Training FSIM & TriSim Emulators

12. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Project Activities • Let’s consider an Integrated Control and Safety System with an Operator Training Simulator

13. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning The Project Framework • Consistent process execution • Enable collaboration between engineering teams • Efficient delivery and deployment of standards, tools and templates Ensure consistent use of best practice

14. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Define Project Standards SmartPlant Instrumentation • Receive sample instrument data (all loop types) • Build templates for each loop type • Build rules for each template • Build tie-back simulation for each template • Build sample plant model • FAT templates, rules and simulation SmartPlant P&ID Ensure consistent use of best practice

15. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Define System Architecture • Define physical locations and networks connecting locations • Define equipment at each location

16. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Define Cabinet and Console Designs • Select from a range of standard system and marshalling cabinets • Select from a library of signal wiring loop typicals

17. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning For each UnitDefine Equipment Layout • Define cabinet and console locations • Calculate heat generation and power requirements • Receive preliminary unit instrument data (all loops)

18. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Build Initial Unit Model

19. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Build Initial Unit Model Validate plant model to provide a sound basis for testing

20. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Build Unit Control and Safety Modules Preliminary Instrument Data Eliminate manual errors

21. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Build Unit Tie-back Simulation Reduce manual errors

22. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Develop Unit Displays and Control and Safety Applications • Cause & Effects Editor • Import Instrument Index • Drag & drop Causes and Effects • Define device types and allowed parameters • Define function blocks • Logic emulation • Change tracking • Report package Find problems early and reduce manual errors

23. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Develop Unit Displays and Control and Safety Applications Reduce manual errors

24. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Engineer Unit Marshalling and System Cabinets Ensure consistent use of best practice

25. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Update Unit with ‘Released for Construction’ Data • Receive RFC instrument data including all parameters • Assess impact of added/deleted/changed loops • Regenerate control/safety module layer • Update applications and plant model Gives client more time to mature data

26. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Unit Verification Tests • Perform acceptance tests on unit hardware • Perform acceptance test on control/safety functionality • Deliver cabinets to site for field wiring connections and loop tests More robust testing

27. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Integrated Acceptance Tests Unit B Unit A Unit C More robust testing

28. Project Framework • Project Standards • System Architecture • Cabinet Design • Equipment Layout • Unit Model • C&S Modules • Tie-back Simulation • Displays & Applications • Engineer Cabinets • Update with RFC Data • Unit Tests • Integrated Tests • Pre-Commissioning Pre-Commissioning Unit start-up Equipment control Unit shutdown Tanker loading/unloading Material movements …. Find problems early and at less cost

29. Projects using Engineering Workbench

30. On Time, On Budget

31. Intelligent Engineering †

32. Question Time