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PACS FM Tests at Integrated Satellite Level H. Feuchtgruber with inputs from the PACS Operations Team: D. Cesarsky, H. Dannerbauer, T. M üller, P. Royer, B. Vandenbussche, R. Vavrek. Baseline Documents. IID-A & IID-B HP-2-ASED-PL-0031, Issue 2, 3-Sep-04, “Instrument Testing on
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PACS FM Tests at Integrated Satellite LevelH. Feuchtgruberwith inputs from the PACS Operations Team:D. Cesarsky, H. Dannerbauer, T. Müller, P. Royer, B. Vandenbussche, R. Vavrek FM IST
Baseline Documents • IID-A & IID-B • HP-2-ASED-PL-0031, Issue 2, 3-Sep-04, “Instrument Testing on • PLM PFM and Satellite Level” • HP-2-ASED-TN-0115, Issue 1, 1-Feb-05, “Thermal Environment for • Instrument Testing on Ground” • SCI-PT-12759, issue 3, 2-Jun-04, “Reference Mission Scenario” • Set of Straylight related documentation • PACS-ME-TP-021, Issue 1.1, 6-Sep-05, “PACS Integrated Module • Test Procedure” • PACS-ME-TP-017, Issue 1.3, 17-Nov-05, “PACS Short Functional Test • Warm & Cold” • PACS-ME-TP-016, Issue 1.3, 19-May-05, “Test Procedure for PACS • WE Tests with PACS EGSE and CCS” FM IST
FM Test Flow Contains IST3 FM IST
IST relevant changes EQM PFM • Power supplies are flight standard (in-rush current, consumption) • Redundancy (increased test volume) • Complete Ge:Ga and Bolometer detector arrays, new generation • of FEEs (increased number of commands longer test durations) • Detector Heater & Flasher for Ge:Ga Curing (additional tests) • Larger grating angle range (slightly longer test durations) • Larger chopper angle range (slightly longer test durations) • Filter wheel SPEC (additional tests, longer test durations) • New generation of OBSW for DPU, SPU-S, SPU-L and DMC • New DPU boot software • New MIB (new commands, changed HK packet contents, x2 for • redundancy) • Lessons learnt: - improved background measurements • - improved thermal behaviour tests • - general test script adaptations FM IST
IST Relation to ILT & Commissioning • At present: The starting point for all test definitions are the activities carried out during PACS CQM ILT and EQM IMT. • Changes to the EQM IMT program are due to FM hardware/software differences and lessons learnt. • The final versions of the tests will be for the first time run in FM ILT: • SFT warm, HeI, HeII • FFT, SPT-SPEC, SPT-PHOT • AOT tests • Redundant PACS instrument performances (as far as time allows) • Parallel mode: PACS part only • PACS ILT specific test/calibration programme (ILT only) • Activities (1)-(5) to be carried out at all test phases (ILT, IST1, TV/TB, IST2, IST3) and finally in flight. The test sequences will allow to judge about the health of the instrument and its sub-systems and whether ILT functional performances are preserved (i.e. we do not attempt to make absolute measurements, but only relative ones) FM IST
Differences and Notes with respect to ILT • During ILT we will not run the test via a MTL (we may encounter • TC timing or synchronisation problems) • All provided test durations hereafter are expressed as execution time in the terminology of CUS “modes” (not “obs” !!) • From EQM IMT experience we need to take into account also (TBD) overheads. • Running a test entirely from the MTL will require some more thoughts on how to arrange for a suitable “near real time analysis” (if any ?) • and properly tested command sequences. • We have to learn how to handle (i.e. process and analyse) a SSMM dump FM IST
Top Level Structure of IST • UFT: Basic warm electronics test prior to connection to the FPU • SFT warm, HeI and HeII: Basic verification of all PACS subsystems • after each significant integration/handling step. • IST Commissioning: • “This sequence shall verify the ability to the instrument commissioning and performance verification operations” • IST Reference Mission Scenario: • “The objective of this sequence is to exercise 48h of representative operations, including the non visibility phase. This especially comprises the scientific instrument operations.” • IST Special Performance Test: • “Comprises all remaining test.” • EMC Tests: Conducted Emission (most noisy mode), Radiated Emission (most noisy mode), Radiated Susceptibility (most sensitive mode) • TV/TB Tests: Reduced IST test program • PACS/SPIRE parallel mode tests: part of IST Commisioning FM IST
FM IST Cryostat Environment Closed ! (drifting) Tilt may affect Red Ge:Ga strap Full FM IST
FM TV/TB Cryostat Environment Tilt may affect Red Ge:Ga strap Empty FM IST
In-Flight Cryostat Environment Empty FM IST
Overview of PACS Unit Functional Tests • Configuration: • - PACS warm electronics mounted SVM panel • - WIH connected • - Electrical checks done as part of the integration procedure • (a) with I-EGSE (28V power, CDMS sim., OBT sim.) • (b) with CCS • Test procedure PACS-ME-TP-016, issue 1.4: • - Switch-on • - Simulated Spectroscopy mode (DMC ramp simulation) • - Simulated Photometry mode (BOLC test pattern) • - Switch-off FM IST
Overview of PACS Short Functional Tests • SFT warm, HeI, He II (nominal) : Duration ~1.2h each • SFT warm, HeI, HeII (redundant) : Duration ~1.2h each • Contents: (differences warm - HeI - HeII just in some parameter values) • - Switch-on ( = OFF – SAFE transition) • - Basic chopper moves • - Optional launch-lock open / close steps • - Open loop / closed loop simple grating moves • - Calibration sources, simple check (no stabilisation) • - Heater/Flashers: simple check of currents (new) • - Filter wheel Phot: 3 full turns • - Filter wheel Spec: 3 full turns • - T- Sensors: plausibility check • - Ge:Ga detector chain: mainly dummy resistor check • - Cooler: check if heater currents can be applied (T-response) • - Bolometer detector chain: bias staircase pattern • - Switch-off FM IST
IST Commissioning: PACS • Full Functional Test (FFT) at HeII conditions: total time: ~10.6h • Contents: - Switch-on (OFF – SAFE Transition) 0.1h • - Memory Management Test 0.1h • - SetupSpectroscopyCSoff (+Llock open) 0.3h • - Grating Test 0.2h • - Thermal behaviour SPEC ~1.5h • - Ge:Ga heater 0.3h • - Ge:Ga flasher 0.25h • - SetupSpectroscopy, FW SPEC, data rates ~2h? < • and background adjustment • - Chopper full FoV move 0.3h • - Medium sampling grating scan (2 filters) 1.0h • - Cooler recycling 2.2h • - Thermal behaviour PHOT ~1.5h • - SetupPhotometry, FW PHOT, data rates 0.6h • - Bolometers saturation check 0.1h • - Switch-off Some inter-step dependencies FM IST
IST Commissioning: PACS/SPIRE Parallel • Repeat same procedure as for EQM IMT • (PACS-ME-TP-024, issue 1.2, 3-Nov-05) • Total execution time: ~6.75 h • Content (PACS part): • - Shifted cooler recycling • - Setup photometry • - Single band photometry AOT (red channel only) • - Dual band photometry AOT (red + double reduced blue channel) • Status of scripts and procedure for IST: • - SPIRE part requires slight updates • - PACS part requires slight updates • - No simultaneous CUS scripts possible yet!, but … • Precise definition of parallel mode as “4th Instrument” in progress FM IST
IST Special Performance Test: PACS • SPT at HeII, SPEC: total time: ~8.4h • Contents: - Ge:Ga dark currents on internal CSs (cold) 0.65h • - Grating performance test (full diagnostic 0.55h • monitoring, exploration of stepping • performances on full accessible range) • - Chopper performance test (duty cycle at 0.2h • different frequencies, OBCP sync.) • - Emissivity of internal CSs (2.3)0.75h • - Quick Wavelength check 0.3h • - Grating RSRF 3.1h • - S/N as function of reset interval 0.25h • - Different bias settings for Ge:Ga detectors 0.3h • - Test of internal calibration recipes SPEC (0.65)0h • - Time constants for flux changes spectroscopy 0.5h • - Internal CSs performance test 1.1h • - Detector selection table test SPEC 0.3h • - SPU compression/reduction test 0.25h Some inter-step dependencies FM IST
IST Special Performance Test: PACS • SPT at HeII, PHOT: total time: ~6.7h • Contents: - Cooler recycling 2.2h ? • - SetupPhotometry 0.6h • - Test of internal calibration recipes PHOT 0.6h • - Focal plane map with CSs and representative (0.2)0.7h • background (updated see HP-2-ASED-SD-0064) • - Staring measurement on CS for low 1.5h • frequency noise • - Time constants for flux changes photometry 0.5h • - Detector selection table test PHOT 0.1h • - SPU compression/reduction test PHOT 0.25h • - Test pattern photometry 0.1h Some inter-step dependencies FM IST
IST Special Performance Test: PACS • AOT Tests: (redefined based on lessons learnt + curing; some • analysis still ongoing; total time: ~8.2h) • Contents: - Switch-on 0.1h • - Cooler recycling 2.2h • - SetupPhotometry 0.6h • - “TuttiFrutti” AOT test PHOT 0.5h • - PHOT AOT concepts (based on lessons ~1.0h • learnt: EQM IMT, FM ILT) • - Enter SAFE mode 0.1h • - SetupSpectroscopy 0.6h • - “TuttiFrutti” AOT test SPEC 0.5h • - SPEC AOT concepts (based on lessons ~2.0h • learnt: EQM IMT, FM ILT) • - Ge:Ga detector curing procedure 0.5h • - Enter SAFE mode 0.1h • - Switch off FM IST
IST Special Performance Test: PACS • Test of redundant PACS instrument: (new for FM) • Ideally many FFT/SPT tests would require repetition with • redundant hardware. The concept below is a compromise • to save time. ( Only during ILT an attempt will be made to • properly characterize redundant hardware functional • performances.) Total time: ~4.8h • Proposal: - Switch-on (redundant) 0.1h • - Cooler recycling 2.2h • - SetupPhotometry (other controller params !) 0.6h • - Two/Three position chopping w/wo CSs 0.5h • - Enter SAFE mode 0.1h • - SetupSpectroscopy (other controller params!) 0.6h • - Line Scan AOT with variation of internal 0.6h • calibration concept • - Enter SAFE mode 0.1h • - Switch off (redundant) FM IST
PACS EMC Testing during IST • PACS-ME-PL-015, issue 1.2, 10-Nov-04, EMC/ESD Control Plan and • Procedure: • - Contains description of “most noisy” modes (for CE and RE) • - Scripts have been written for similar overall strategy as for RS- • Tests: • a) configure for SPEC mode • b) configure “most noisy” mode • c) execute measurements • PACS-ME-TP-021, issue 1.1, 6-Sep-05, Sec. 8, EMC part of PACS • IMT Procedure • - Contains description of “most sensitive” modes (e.g. for RS-Tests) • HP-2-ASED-PR-0033, Sep-05, PLM EQM EMC Test Procedure • - List of frequencies for RS-Tests • Lessons learnt: Eventually modify RS-Test strategy to include pulsed • tests and review list of frequencies FM IST
PACS TB/TV Testing • About TB/TV test from HP-2-ASED-PL-0031: • “A reduced IST sequence will be performed for the verification of the instruments functional performance” • “Shortened” IMT/IST procedure: total time ~41h • FFT (10.6h) • SPT-SPEC (8.4h) • SPT-PHOT (4.5h) without cooler recycling • AOT Test (6.0h) without cooler recycling • Redundant PACS Test (4.8h) • PACS/SPIRE Parallel Mode (6.75h) FM IST
PACS AVM IST • Original purpose: “dry run = clear test procedures before going on FM” • Available PACS Hardware: • - DPU AVM 1/2 Boot SW has been upgraded to flight version • - SPU AVM, Boot SW flight representative • - DMC EM, Boot SW flight representative • - BOLC AVM + external power supply • Limitations with respect to FM: • - Cannot run FM OBSW (DMC FM has different hardware) • - Cannot run nominal IMT/IST procedures (no FPU and simulation • requires different commanding) • - No redundant systems • - No FM MIB • - Workaround solutions in analysis (mainly in OBSW) • Basic Functional Test for PACS WE according to PACS-ME-TP-016, • issue 1.3, section 5 (Duration 1h) FM IST