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PODEBA Use of poultry dejection for the bating phase in the tanning cycle

LIFE10 ENV/IT/000365. PODEBA Use of poultry dejection for the bating phase in the tanning cycle. General, management and dissemination. Start: 01/01/2012 End: 30/06/2014. Alice Dall’Ara– ENEA Sergio Sangiorgi - ENEA 12/06/2013 18 month meeting Elda – Alicante (Spain) INESCOP premises.

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PODEBA Use of poultry dejection for the bating phase in the tanning cycle

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  1. LIFE10 ENV/IT/000365 PODEBA Use of poultry dejection for the bating phase in the tanning cycle General, management and dissemination Start: 01/01/2012 End: 30/06/2014 Alice Dall’Ara– ENEA Sergio Sangiorgi - ENEA 12/06/2013 18 month meeting Elda – Alicante (Spain) INESCOP premises

  2. AGENDA • 10:00 [INESCOP] Welcome and opening of the meeting • 10:05 [All] Actions carried out by each partner and scheduled activities from January 2013 until the end of May 2013. • 11:15 [All] Open discussion on actions carried out • 11:30 Coffee break • 11:45 [All] PODEBA Technical future issues: • [ENEA] Technical activities scheduled in the next six months of the project • [All] Open discussion on actions to be carried out in the next six months of the project

  3. AGENDA • 12:30 [ENEA] Management and dissemination issues • 13:15 [ENEA] Mid-Term Report: Technical and financial documents • 13:40 [All] General questions • 13:50 End of progress meeting • 14:00 Tour of INESCOP premises

  4. Actions carried out by each partner ACTIONS

  5. Actions carried out by each partner ACTIONS

  6. Technical Actions carried out by each partner • ACTION 1: Poultry dejections deodorizing • ACTION 2: Demonstration of deodorised poultry manure use in the bating phase at laboratory level • ACTION 3: Demonstration of deodorised poultry manure use in the bating phase at a semi-industrial level for garment and footwear products • ACTION 4: Demonstration of deodorised poultry manure use in the bating phase at a pre-industrial level for garment and footwear products

  7. Technical Actions carried out by each partner • ACTION 5: Environmental demonstration of garment and footwear products made from hides tanned using deodorised poultry manure in the bating phase • ACTION 6: Study of the demonstration about the environmental benefits from the tanning process using deodorised poultry manure in the bating phase • ACTION 7: Quality assessment of garment and footwear production

  8. Technical Actions carried out by each partner Presentations of: • AMEK • ENEA • COLORTEX • INESCOP

  9. Technical Actions carried out by each partner • [All] Open discussion on actions carried out

  10. Dissemination activities ACTION 11: Notice boards ACTION 12: Development of the web site ACTION 13: Poster, leaflets, brochures and material for the project events ACTION 14: Organisation of informative workshops, seminars, conferences and other events ACTION 15: Articles and press releases ACTION 16: International fairs and other events ACTION 17: Digital supports for international diffusion ACTION 22: Networking

  11. Dissemination activities • ACTION 11: Notice boards • ENEA has produced 10 PODEBA Notice boards • PODEBA Notice boards were placed in visible spots, and accessible to the public in each partner premises

  12. Dissemination activities • ACTION 12: Development of the web site • PODEBA website in Italian, English and Spanish: www.podeba.eu • Continuous update

  13. Dissemination activities ACTION 13: Poster, leaflets, brochures and material for the project events • Logo definition and design • ENEA produced 1 banner in Italian and 1 banner in English • ENEA produced 600 brochures in Italian and 600 brochures in English • ENEA produced 200 leather pendrives as project gadget • ENEA produced 100 PODEBA adhesives • ENEA produced 1 roll up • ENEA is working on an official PODEBA power point presentation in English, Italian and Spanish to be used in events • Inescop dissemination materials (poster, presentation, etc.)

  14. Dissemination activities • ACTION 14: Organisation of informative workshops, seminars, conferences and other events • Action 14 refers to events, workshops, etc organized only for the project (i.e. in the premises of beneficiaries, …). • ENEA organised an event for the 20th Anniversary of the LIFE Programme, Faenza, June 21st, 2012

  15. Dissemination activities • ACTION 15: Articles and press releases • Press contacts and articles related to ENEA event for the 20th Anniversary of the LIFE Programme, Faenza, June 21st, 2012: three press releases have been made by ENEA, two of which published into the ENEA official web site (sections “Eventi” and “News”) and one disseminated through mayor local newspapers. • During the "Fieravicola" Fair held in Forlì on 11-13 April 2013, ENEA and COLORTEX carried out three TV interviews with local TV agencies. • Three press releases made by ENEA and published through mayor local newspapers related to the ENEA participation at the "Fieravicola" Fair held in Forlì on 11-13April 2013 • From January 2012 to May 2013, INESCOP presented the project through the newsletters that are distributed to INESCOP’s member companies(mainly tanneries and footwear and leather goods manufacturers)

  16. Dissemination activities • ACTION 16: International fairs and other events • PODEBA power point and video presentations at the Italian Celebration Day for the 20th Anniversary of the LIFE Programme, Brescia, May 25th, 2012 • PODEBA power point presentation at “XXII Settimana della Cultura Scientifica a Tecnologica” in Faenza, Aprile 18th, 2012 • Inescop participation to the 18th Congress of the Latin American Federation of Leather Chemists and Technologists to be held in Uruguay from 9th to 11th October 2012, with a paper accepted; • ENEA poster presentation in the 3rd International Conference on Industrial and Hazardous Waste Management which will be held in Chania (Crete, GR) in next September 2012; the paper “A methodology to assess poultry dejection deodorizing" has been accepted.

  17. Dissemination activities • ACTION 16: International fairs and other events • PODEBA power point and video presentations at the Italian Celebration Day for the 20th Anniversary of the LIFE Programme, Brescia, May 25th, 2012; • PODEBA power point presentation at “XXII Settimana della Cultura Scientifica a Tecnologica” in Faenza, Aprile 18th, 2012; • ENEA poster presentation “A methodology to assess poultry dejection deodorizing“ in the 3rd International Conference on Industrial and Hazardous Waste Management which will be held in Chania (Crete, GR) in next September 2012; • ENEA project presentation China Italy Innovation Forum – SIEE in Naples, November 19-20th, 2012, in networking with EEN (Enterprise Europe Network);

  18. Dissemination activities • ACTION 16: International fairs and other events • ENEA poster presentation at ECOMONDO 2012, Rimini; • PODEBA power point presentation at LCA WORKSHOP in Genoa, December 12°, 2012 in networking with LIFE 10 ENV/IT/367 “Sustainable Cruise”; • PODEBA stand implemented by ENEA and managed by ENEA, AMEK and COLORTEX at the "Fieravicola" Fair held in Forlì on 11-13April 2013 • PODEBA power point presentation at the "Fieravicola" Fair held in Forlì on 11-13April 2013 • PODEBA power point presentation by ENEA c/o high school class “Governance e sviluppo delle Piccole e Medie Imprese in Tunisia” by CEUB (Bertinoro, FC); • PODEBA poster presentation at XIV National Congress Chimica dell’ambiente e dei beni culturali “La chimica nella società sostenibile”

  19. Dissemination activities • ACTION 16: International fairs and other events • INESCOP presented the project in different national and international fairs listed below: • 21st Edition of ECOFIRA 2012, International Fair of Environmental Solutions. Valencia (Spain), 29th February – 2nd March 2012. • 12th Edition of Green Week, Brussels (Belgium), 22nd – 25th May 2012 • Conference in Green Week Satellite events; “Regional responses to the EU2020 on water. Lessons learned through European projects”, FCVRE, Brussels (Belgium), 22nd May 2012. 19

  20. Dissemination activities • ACTION 16: International fairs and other events • 1st Water, Waste and Energy Management, Salamanca (Spain), 23rd – 25th May 2012 • Industrial Technologies Congress, 2012, Aarhus (Denmark), 19th – 21st June 2012 • 18th Congress of the Latin American Federation of Leather Chemists and Technologists, Montevideo (Uruguay), 9th - 11th October 2012. • 28th Edition of the International Footwear Fair, FUTURMODA, Alicante, (Spain), 30th – 31st October 2012 • 29th Edition of the International Footwear Fair, FUTURMODA, Alicante (Spain), 17th – 18th April de 2013. • 62nd Congress of the Spanish Leather Chemists Association AQEIC; Lorca – Murcia (Spain), 10th – 11th May 2013 • LIFE+ Networking Event, Valencia (Spain), 14th May 2013

  21. Dissemination activities • ACTION 17: Digital supports for international diffusion • ENEA is the project responsible for the selection of external service video expert for the collection and mixing of each associated beneficiary activities video and production of the global PODEBA video. • In this project period ENEA started all the internal procedures for the external service video expert selection.

  22. Dissemination activities • ACTION 22: Networking • Strict cluster with the running ECOFATTING (LIFE10 ENV/IT/000365) project (“Environmentally friendly natural products instead of cloroparaffines in the fatting phase of the tanning cycle”) • Networking with ended OXATAN project about leather production topics • Networking with SUSTAINABLE CRUISE LIFE 10 ENV/IT/367 about LCA use in Life projects • Networking with EEN (Enterprise Europe Network) for new green tecnology application

  23. Dissemination activities • ACTION 22: Networking • Strict cluster with the running ECOFATTING (LIFE10 ENV/IT/000365) project (“Environmentally friendly natural products instead of cloroparaffines in the fatting phase of the tanning cycle”) • Cluster with the OXATAN, SHOELAW, SOREME, BioNaD, CLEANSED, After-Cu, MICROTAN, C02SHOE, SHOEBAT and BIOREM (LIFE 09-10-11-12 projects)

  24. Management activities • ACTION 19: Monitoring • ACTION 21: Project management • ENEA has continuous contact with all project partners for monitoring project activities • ENEA prepares and sends a monthly summary of the project activities carried out to monitoring representant

  25. PODEBA Technical future issues for the next six months • ACTION 3: Demonstration of deodorised poultry manure use in the bating phase at a semi-industrial level for garment and footwear products • ACTION 4: Demonstration of deodorised poultry manure use in the bating phase at a pre-industrial level for garment and footwear products • ACTION 5: Demonstration of deodorised poultry manure use in the bating phase at a pre-industrial level for garment and footwear products • ACTION 6: Study of the demonstration about the environmental benefits from the tanning process using deodorised poultry manure in the bating phase

  26. PODEBA Technical future issues for the next six months • ACTION 7: Quality assessment of garment and footwear production • ACTION 8: Feedback on hides for garment and footwear products • ACTION 9: Demonstration of technical-economic viability • ACTION 10: Tanning manual for the use of deodorised poultry manure in the bating phase

  27. PODEBA Technical future issues for the next six months • ACTION 3: Demonstration of deodorised poultry manure use in the bating phase at a semi-industrial level for garment and footwear products • Expected results: • 100 cattle/calf leathers tanned using deodorised poultry manure in the bating phase. • 100 sheep/goat skins leathers tanned using deodorised poultry manure in the bating phase. • Less environmental impact from the new hide bating process compared with the traditional bating phase

  28. PODEBA Technical future issues for the next six months • ACTION 4: Demonstration of deodorised poultry manure use in the bating phase at a pre-industrial level for garment and footwear products • Description: • According to the results obtained in the previous Actions, hides will be tanned using deodorised poultry manure in the bating phase by COLORTEX and INESCOP. Later these hides can be used by Italian and Spanish footwear and garment manufacturers companies to manufacture goods. Amek will provide the deodorized LHM and define its use criteria. • Finally, validations will be made that will allow the environmental validation of the process (residual water, residues, etc.). These validations will be logged in a report.

  29. PODEBA Technical future issues for the next six months • Methods employed: • Hide tanning using new natural products bating technique at a pre-industrial level, using pilot plants. • Environmental validation of residual water, residues, etc., using internationally accepted standards. • Expected results: • 45 cattle/calf leathers tanned using deodorised poultry manure in the bating phase. • 45 sheep/goat skins leathers using deodorised poultry manure in the bating phase. • Less environmental impact from the new hide bating process compared with the traditional bating phase

  30. PODEBA Technical future issues for the next six months • ACTION 5: Environmental demonstration of garment and footwear products made from hides tanned using deodorised poultry manure in the bating phase • Description: • The hides produced by COLORTEX and INESCOP will be used by the Italian and Spanish garment and footwear companies, chosen from those interested, to manufacture garment and footwear products. Immediately afterwards, a comparison will be made between the tanned hides using deodorised poultry manure in the bating phase and standard tanned hides, taking into account the voluntary limits imposed by the European Eco-label for garment and footwear ecological criteria (Decision 2002/231/CE) and other chemical parameters of environmental interest (pH, etc.). To achieve this, validations of harmful substances that could be present in hides will be carried out. The validation results will be written in a report.

  31. PODEBA Technical future issues for the next six months • Methods employed: • Validations of harmful substances in hides based on international standards. • Expected results: • 100 pairs of shoes elaborated using deodorised poultry manure in the bating phase. • 10 - 15 upholstery products (sofas, armchairs or chairs) elaborated using deodorised poultry manure in the bating phase • Production of more environmentally friendly footwear, that complies with the European Eco-label for garments and footwear ecological criteria

  32. PODEBA Technical future issues for the next six months • ACTION 6: Study of the demonstration about the environmental benefits from the tanning process using deodorised poultry manure in the bating phase(first month) All the information gathered from earlier actions, as well as results and conclusions, will be logged in a study. To achieve this, ENEA and INESCOP will prepare reports in which the results will be contained from the environmental validations carried out in the Italian and Spanish garment and footwear companies, as well as the results of the comparison between garment and footwear products manufactured from tanned hides using deodorised poultry manure in the bating phase and standard tanned hides. This study will contain photos of the footwear and garment products manufactured, and will contain samples of natural products tanned hides at a semi-industrial and pre-industrial level. Amek will provide final conclusions on the optimal use of the deodorized LHM.

  33. PODEBA Technical future issues for the next six months • ACTION 7: Quality assessment of garment and footwear production • A check will be made to verify that hides tanned using deodorised poultry manure in the bating phase satisfy garment and footwear quality standards. To achieve this, physical validations (tensile strength, resistance to wear, contraction temperature, etc.) will be carried out on hides produced to manufacture garment and footwear in Italy and Spain. • These validations will be carried out in COLORTEX and INESCOP, which are equipped to carry out these types of assessments. The results will be logged in a report.

  34. PODEBA Technical future issues for the next six months • ACTION 8: Feedback on hides for garment and footwear products • ENEA will maintain meetings between the collaborating companies in the project to produce hides for footwear and garments, thus different themes involved can be identified; such as possible problems, benefits, etc., encountered whilst using deodorised poultry manure in the bating phase or from hides tanned using this method used in footwear and garment.

  35. PODEBA Technical future issues for the next six months • ACTION 9: Demonstration of technical-economic viability • This Action will foresee a deep analysis in order to prove that hides tanned deodorised poultry manure in the bating phase comply with quality standards and are economically viable.

  36. PODEBA Technical future issues for the next six months • ACTION 10: Tanning manual for the use of deodorised poultry manure in the bating phase • This Action will foresee the production of a formative manual which explains how to apply the deodorised poultry manure in the bating phase to the industrial process in tanneries.

  37. PODEBA Technical future issues • [All] Open discussion on actions to be carried out in the next six months of the project

  38. PODEBA Technical future issues • [All] Open discussion on actions to be carried out in the next six months of the project

  39. PODEBA Dissemination future issues for the next six months • ACTIONS 12-16; 22: Update In particular: • Action 13: production of new brochures (now 7 Posters, 1.200 leaflets/brochures; expected 6 Posters, 4.000 leaflets/brochures ) • Action 14: organisations of new partner events (now 1 event; expected “maximum dissemination”) • Action 15: more articles (now 13 articles; expected 15 publications in different media) • Action 16: OK (now 15 events; expected “maximum dissemination” and Participation in 4 international fairs) • Action 17: ENEA will produce a video in 3 languages (English, Spanish and Italian) with the PODEBA results • Action 18: ENEA will start to produce the After-LIFE Communication Plan • Action 22: OK (now 12 projects; expected 10 projects)

  40. ADMINISTRATIVE ISSUES • Next Deliverables • Mid-Term Report • Partner cost analysis • Next meeting

  41. NEXT DELIVERABLES • Report on environmental validation: Action 3; deadline 21 months • Report on environmental validation: Action 4; deadline 24 months

  42. Mid-Term Report ENEA ispreparing the Mid-Term report made up by: • Mid-term report with the summary of technical, administrative and dissemination project issues • Dissemination Annex • Deliverables (Action 1, Action 2, Action 13,15,17) • Financial forms with all the originals signatures from each partner • The EC ok of the Mid-Term Report will produce the project interim payment from the EC

  43. Mid-Term Report • Documents needed from each partner • Check of financial documents for final original versions with signatures

  44. Partner cost analysis • About the EC payments: • Advanced Payment: 40% (€ 234.554,8) • Interim Payment: 40% • At least 150% ( € 351.832,2) of 1st payment consumed • It’s scheduled to be requested together with Interim Report (June 2013) • Final Payment: 20% (or less according to final elegible consolidated costs approved).

  45. Partner cost analysis

  46. Project meetings • Next Project meeting • Monitoring representant visit in March 2013

  47. Next Project meeting • 1st Kick off meeting in Colortex in Italy in January 2012 • 2nd Coordination meeting in ENEA in Italy in June 2012 • 3rd Coordination meeting in Amek in Italy in January 2013 • Monitoring representant visit in ENEA in March 2013 • 4th Coordination meeting in INESCOP in Spain in June 2013 • 5th Coordination meeting in Colortex in Italy in January 2014 Project meetings

  48. Thank you for your attention alice.dallara@enea.it www.podeba.eu

  49. Inception Report Administrative inputs from Inception Report • Timesheets: one timesheet per month per person • Travel costs: ok for Uruguay fair • Project budget shift: any changes in the projected expenses of the project need to be duly justified within the Mid-term Report • You must provide the certificates regarding the non-recoverability of VAT for the relevant beneficiaries 49

  50. PODEBA Technical future issues for the next six months • ACTION 2: Demonstration of deodorised poultry manure use in the bating phase at laboratory level(Last two months) • Expected results: • Formalization of use of treated animal by-product (deodorized LHM) in tanneries • Reduction of ammonia emission (80%) • Reduction of sulphur compound emission (50%) 50

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