1 / 15

IBL Stave & loading tools

IBL Stave & loading tools. The main goal for today… Review and Validate the SPECS for the Staves (dim., tol., …and the related fabrication processes and tools) Review of the Assembly tools (Flex, Modules) and related SPECS

leia
Download Presentation

IBL Stave & loading tools

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. IBL Stave & loading tools • The main goal for today… • Review and Validate the SPECS for the Staves (dim., tol., …and the related fabrication processes and tools) • Review of the Assembly tools (Flex, Modules) and related SPECS • Define the critical envelopes and the way to check them… • Define the Services assembly at PP0 area (including Cable saver) University of Geneva:G.Barbier, F.Cadoux,A.Clark, D.Ferrère, C.Husi, P. Iacobucci, M. Weber

  2. Proposed Agenda General INTRO …15’ (Didier, Franck) • Stave Fabrication and Assembly status… 30’ (Eric, Charlie) • Stave drawings + Assembly views onto Beam pipe… 30’ (Didier L, Christophe) • Stave Metrology @ CPPM and UNIGE …30’ (Eric, Didier?) • Flex on Stave …30’ (Francois-Xavier, Christophe) ……………………………Lunch Break…………………………… • Overview on FEA applied to 14 Staves …20’ (Raphael) • Module loading on Stave …45’ (Coralie, Maarten, Didier F, Franck) - Handling frame(s) - Cradle(s) for loading - Interfaces to Wire bonding and Pull tester machines

  3. Stave Tooling version #0 Stave Handling Frame (IBL_HF#0) • From the U shape aluminum profile … • to a CFRP rectangular shape • T300 fiber, • 25 units to be fabricated • in 3 parts • Max length is 1,5m 250mm 1000mm Mold to get the CFRP profile (thickness to be optimized) Outsourced… Central part (50x30mmx2mm) 250mm Extensions for PP0 + Cable savers To be re machined after assembly onto the CFRP profile Flatness, parallelism, precision given by the aluminum mold

  4. Stave Tooling version #0 Handling Frame + Cradle #0 Cover(s) removed for clarity PP0 support Cable saver PCB Pipe length to be fixed TODAY Version -1 Clamping Positioning Cradle#0

  5. Stave Tooling version #0 Handling Frame + Cradle #0 • Bare Stave with Flex+Wings… • Handling frame to be delivered to CERN for Flex assembly • All the wings to be folded back for module loading • Wing repositioned after modules are loaded and visual inspection done AS received at UNIGE from CERN Flex wings NOT SHOWN HERE: Additional V support underneath the Stave Omega (x2) Used for Module loading and Wire bonding processes

  6. Stave Tooling version #0 Handling Frame + Cradle #0 When Flex wings are re positioned (and glued to the module)

  7. Stave Tooling version #0 Some details on PP0 + Cable Saver PCB Saver PP0 support

  8. Stave Tooling version #0 Some details on PP0 + Cable Saver Close Open PCB saver Short flex savers

  9. Stave Tooling version #0 Wire bonding machine (Interfaces) Cradle + Spacer

  10. Stave Tooling version #0 Wire bonding machine (Interfaces) Moved to 220mm (Same on the left side) 290mm Due to the capacity of the Wire bonding machine (range of 290mm)

  11. Stave Tooling version #0 Pull Tester Interfaces +/- 150mm Centering system And clamping

  12. Stave Tooling version #0 Some details on PP0 + Cable Saver Extensions up to 7m! Use of standard circular CFRP profile (pull winding?)

  13. Stave Tooling version #0 IBL_HF#0 for final Stave loading CAD Interference check (Stave loading onto Beam pipe) Delicate kinematic Mechanism for stave “docking” Half pipe as a rotating cradle OLD VERSION Checking by Didier L with IBL_HF#0

  14. Stave Tooling version #0 IBL_HF#0 (Access from the top) Cutting out thru the CFRP profile Close up… as seen from the top

  15. Stave Tooling version #0 IBL_HF#0 (Other Integration issues) • PP0 support to be worked out • (for final integration purpose) • Avoid interference / neighbor • Allow easy removal when stave in position

More Related