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Automated Oiling System

P08351 – Concept Design Review. Automated Oiling System. Agenda. 1:00-1:15 Overview of project 1:15-1:50 Mechanical Engineering subsystems 1:50-2:10 Electrical Engineering subsystems 2:10-2:25 Proposed integrated system 2:25-3:00  Open Discussion/ action & issues. Team members/roles.

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Automated Oiling System

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  1. P08351 – Concept Design Review Automated Oiling System

  2. Agenda • 1:00-1:15 Overview of project • 1:15-1:50 Mechanical Engineering subsystems • 1:50-2:10 Electrical Engineering subsystems • 2:10-2:25 Proposed integrated system • 2:25-3:00  Open Discussion/ action & issues

  3. Team members/roles

  4. What's the problem? • Parlec currently manufactures a wide variety of tool holders • The following process currently exists: • Manually dip • Manually drain • Stand on paper towels to dry Resulting complications: excess labor required (2-3 workers) oil waste part coverage inconsistency hinder ability to meet throughput

  5. Window of opportunity • In response, Parlec has requested a machine to automate the oiling process.

  6. Concept Selection • Concept Generation: Breakdown subsystems even further, develop possible solutions and corresponding pros and cons • Concept Screening: Develop a list of applicable selection criteria and use Pugh’s Method to compare possible solutions • Concept Scoring: Apply weights to each individual criterion in order to confine results to one or two possibilities.

  7. Mechanical Engineering Subsystems • Loading/Unloading • Oil Application • Part Cleaning • Remove excess oil

  8. Loading/Unloading Mechanism

  9. Oil Application

  10. Cleaning

  11. Remove Excess Oil

  12. Electrical Engineering Subsystems • Variable Speed Drive System

  13. Control Panel

  14. Electrical Control System

  15. Mixed Signal Input Discrete variable Continuous variable

  16. Variable Speed Drive System

  17. Integrated Solution • Loading/Unloading : hooks, tight fitting, loose fitting fixture • Oiling: Dip and spray • Cleaning: Air and rags • Remove excess oil: Air and drip • VSD System: AC/DC with prebuilt drive and AC with custom drive

  18. Integrated Solution

  19. Final Concept

  20. QUESTIONS????

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