1 / 34

A NALYTEC CORPORATION

A NALYTEC CORPORATION. Introduction to Sonic Horns. Tomorrow’s Cleaning Solutions… TODAY!. How Do Sonic Horns Work Analytec Corporation – Who Are We? Clover Station Test Report Applications Stoker Boiler Reverse-Gas Baghouse Economizer Superheater, Economizer, Air Preheater

luce
Download Presentation

A NALYTEC CORPORATION

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. ANALYTECCORPORATION Introduction to Sonic Horns Tomorrow’s Cleaning Solutions…TODAY!

  2. How Do Sonic Horns Work Analytec Corporation – Who Are We? Clover Station Test Report Applications Stoker Boiler Reverse-Gas Baghouse Economizer Superheater, Economizer, Air Preheater Gas Recirculation Fan Questions & Discussion Topics To Cover ANALYTEC CORPORATION Tomorrow’s Cleaning Solutions…TODAY!

  3. How Do Sonic Horns Work? ANALYTEC CORPORATION • Sonic Horn Operation • Excited Air Molecules • How Do Particles Flow? Tomorrow’s Cleaning Solutions…TODAY!

  4. Sonic Horn Operation ANALYTEC CORPORATION • Compressed air enters the diaphragm housing, flexes the titanium diaphragm and exits the bell. As the air passed by the diaphragm the pressure reduces enough that the diaphragm claps back against the throat, creating sound that also exits the bell. The correctly designed bell, diaphragm housing internals and diaphragm produces the optimum frequency and power (dB). Tomorrow’s Cleaning Solutions…TODAY!

  5. Excited Air Molecules ANALYTEC CORPORATION AIR AIR AIR AIR AIR AIR AIR AIR AIR Break the Mechanical Bond Between Particles and What They are Attached To. Tomorrow’s Cleaning Solutions…TODAY!

  6. GRAVITY FLOW CENTRIFUGAL FORCE AIR How Do Particles Flow? ANALYTEC CORPORATION BY Tomorrow’s Cleaning Solutions…TODAY!

  7. Founded in 1983 Participated in EPRI Fabric Filter Tests EPRI Test Guidelines New Management in 1996 New Location -2002 Proven #1 In Performance by SRI Clover Station Report Conservative Approach to Cleaning Analytec Corporation – Who Are We? ANALYTEC CORPORATION Tomorrow’s Cleaning Solutions…TODAY!

  8. Founded In 1983 ANALYTEC CORPORATION The late Jim Wakeman brought the first audible sonic horns to the United States while employed with another company. After discovering several ways to improve sonic horn performance, maintainability and reliability he founded Analytec Corporation and started making his own horns with the improvements incorporated into their design. I guess Jim’s improvements have been proven good, as Analytec Corporation will be celebrating its 20th year anniversary next year, 2003. In addition, there are thousands of sonic horns installed around the world, faithfully serving their owners by providing effective acoustic cleaning, cost effectively over the years. James F. Wakeman Tomorrow’s Cleaning Solutions…TODAY!

  9. Participated in EPRI Fabric Filter Tests ANALYTEC CORPORATION EPRI Test Guidelines (fabric filter) 1.Sonic Horn Shall Meet At Least One (1) of The Following Requirements. A. Produce a minimum integrated sound pressure level of 133 dB between zero and 250 Hz. Integrated sound pressure shall be defined as the root mean square sum of the pressure taken over the frequency range. B. Produce a minimum power weighted mean frequency (PWMF) of less than 250 Hz. PWMF shall be defined as the logarithmic average of the frequency spectrum, weighted by the power at each frequency. 2. The number of sonic horns per compartment shall be designed and supplied to deliver a minimum average compartment energy level of 133 dBA. All sonic horns within one (1) compartment shall jointly supply between 80 and 160 Pa of sound pressure to all parts of the bags. Tomorrow’s Cleaning Solutions…TODAY!

  10. New Management in 1996 ANALYTEC CORPORATION 19 years experience in design, manufacture, application and sales of Analytec sonic cleaning systems. Really Nice Guy! 26 years experience Sales, Marketing and Customer Service. Makes Sure Dan Remains a Really Nice Guy! Dan James President, CEO Debbie James Vice President Tomorrow’s Cleaning Solutions…TODAY!

  11. New Location - 2002 ANALYTEC CORPORATION We have gone from operating out of Jim’s house and garage to our new facilities which provides us with office space of 1,800 square feet and 9,200 square feet of manufacturing. Tomorrow’s Cleaning Solutions…TODAY!

  12. Proven #1 In Performance By SRI ANALYTEC CORPORATION Clover Station Report Tomorrow’s Cleaning Solutions…TODAY! 6,7,8,10,15,20

  13. 250 Hz up to 25’ 125 Hz - Up To 35’ 75 Hz - Up To 50’ Select Optimum Frequencies ANALYTEC CORPORATION Tomorrow’s Cleaning Solutions…TODAY!

  14. Applications ANALYTEC CORPORATION Stoker Boiler Economizer Utility Baghouse ID/GR Fan Superheater Tomorrow’s Cleaning Solutions…TODAY!

  15. Bellefield Boiler Plant ANALYTEC CORPORATION • Provides Steam for Process and Heat to the University of Pennsylvania at Pittsburgh, City Offices, Hospitals and Carnegie Hall Performing Arts Center. • 3 – 100,000 pounds per hour Stoker type Boilers burning Eastern Bituminous Coal. Tomorrow’s Cleaning Solutions…TODAY!

  16. Bellefield Boiler Plant ANALYTEC CORPORATION • PROBLEM - High opacity every time steam sootblowers were used, leading to regular fines. Reduced steam production when sootblowing was reduced to avoid fines. • SOLUTIONS – Installed 4 model 900 sonic horns in the back section of the boiler. Activate the horns every 30 minutes for 15 seconds. Tomorrow’s Cleaning Solutions…TODAY!

  17. Benefits Realized ANALYTEC CORPORATION • Analytec Sonic Horns reduced their opacity to the point that they no longer receive fines. • The tubes are cleaner than ever before. • Steam production has increased. • They have eliminated the use of the steam sootblowers. • The need to install expensive air pollution control equipment downstream of the boilers has been delayed for an indefinite period. Tomorrow’s Cleaning Solutions…TODAY!

  18. Xcel Energy – Comanche Station ANALYTEC CORPORATION • Base loaded 660 MW coal-fired power plant • Unit 1 – 325 MW, Unit 2 – 335 MW • Low-Sulpher Powder River Basin (PRB) Coal Tomorrow’s Cleaning Solutions…TODAY!

  19. Xcel Energy – Comanche Station ANALYTEC CORPORATION • PROBLEM – Short bag life, load restriction, increased drag on induced draft fan and poor ash flow. • SOLUTION – Install the optimum (6) model 800 (125Hz) sonic horns in each of their 28 compartments, set the horn activation time at 2 seconds for normal load and 8 seconds for times of 110% loads. Tomorrow’s Cleaning Solutions…TODAY!

  20. Benefits Realized ANALYTEC CORPORATION • Analytec Sonic Horns OPTIMIZE their baghouse operations by loosening more ash, allowing them to operate longer between cleaning cycles, extending their bag life, reducing ID Fan drag and lessening load restrictions. • By using both their Reverse-Gas cleaning and Analytec Sonic Horns they have the most effective cleaning system, even though either system could work independent of each other. • Most importantly the sonic horns keep their operating differential pressure between 2 – 4 inches w.g. instead of the previous 10 – 12 inches w.g. Tomorrow’s Cleaning Solutions…TODAY!

  21. FirstEnergy – Eastlake Station ANALYTEC CORPORATION • Five coal-fired units generating 1,289 MW • Three Units @ 125 MW, One @ 250 MW, One @ 539 MW • Burns 2.4 million tons of blended Eastern and Western Coal Tomorrow’s Cleaning Solutions…TODAY!

  22. FirstEnergy - Eastlake ANALYTEC CORPORATION • PROBLEM – Buildup on tubes, causing a significant reduction in heat transfer in the economizer section.. • SOLUTION – Install 4 model 600H sonic horns above the upper section of economizer tubes, 2 horns on opposing walls. Horns are activated every 20 minutes for 30 seconds. Tomorrow’s Cleaning Solutions…TODAY!

  23. Benefits Realized ANALYTEC CORPORATION • Cleaner tubes, reducing downtime during scheduled outages. • Improved heat transfer. Tomorrow’s Cleaning Solutions…TODAY!

  24. Panther Creek Energy Facility ANALYTEC CORPORATION • Single 80 MW coal-fired power plant • Burns Eastern Coal and Petroleum Coke Tomorrow’s Cleaning Solutions…TODAY!

  25. Panther Creek Energy ANALYTEC CORPORATION No Picture of Installation Available Yet • PROBLEM – Buildup on Superheater, Economizer and Air Preheater tubes, causing a significant reduction in heat transfer. • SOLUTION – Install 12 – 125Hz sonic horns made from 304 and Hastelloy C276. Two horns were placed above each section of tubes, 1 horn on opposing walls. Horns are activated every 20 minutes for 30 seconds. Tomorrow’s Cleaning Solutions…TODAY!

  26. Benefits Realized ANALYTEC CORPORATION • Cleaner tubes, reducing downtime during scheduled outages. • Improved heat transfer. • Load/BTU Stabilization. • Eliminated use of steam sootblowers in the sections being cleaned by sonic horns. Tomorrow’s Cleaning Solutions…TODAY!

  27. Xcel Energy – Allen S. King Plant ANALYTEC CORPORATION • Single 529 MW coal-fired power plant • Burns Powder River Basin (PRB) Coal and Petroleum Coke Tomorrow’s Cleaning Solutions…TODAY!

  28. Xcel Energy – King Plant ANALYTEC CORPORATION • PROBLEM – Buildup on fan blade caused premature bearing failure and excessive vibration causing them to shutdown, disassemble the fan, water- wash it, reassemble and rebalance it every few weeks. • SOLUTION – Install 1 model 600H sonic horn on the fan, penetrating the scroll. Activate the horn every 15 minutes for 30 seconds. Tomorrow’s Cleaning Solutions…TODAY!

  29. Benefits Realized ANALYTEC CORPORATION • GR fan has not been shutdown or rebalanced in over a year. • Unscheduled maintenance on the fan has been eliminated. Tomorrow’s Cleaning Solutions…TODAY!

  30. We Provide Cleaning Products & Systems EXCLUSIVELY, They Are Not Our Side Business As With Other Companies! Why Buy From Analytec? ANALYTEC CORPORATION • Customer Focused – Systems, Horns, Field Supervision. • Casted Metal Horns Provide Product Consistency. • No Gaskets, Metal to Metal Fits to Assure Consistent Performance, Even After Maintenance. • Our Design Allows Us to Rebuilt the Sonic Horn at The Fraction The Cost of a Replacement Horn, Giving You an Extremely Long Life Sonic Cleaning System for Your Investment. Tomorrow’s Cleaning Solutions…TODAY!

  31. Questions and Discussion ANALYTEC CORPORATION Tomorrow’s Cleaning Solutions…TODAY!

  32. My Question For You ANALYTEC CORPORATION How Do We Earn Your Business? Tomorrow’s Cleaning Solutions…TODAY!

  33. Thank You For Your Time! ANALYTEC CORPORATION Tomorrow’s Cleaning Solutions…TODAY!

  34. ANALYTEC CORPORATION Tomorrow’s Cleaning Solutions…TODAY!

More Related