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Team Members Stefan Enjem – ISE Joe Van Hofwegen - ISE Young Lee - ISE Joe Pecht - ME

Team Valeo. Team Members Stefan Enjem – ISE Joe Van Hofwegen - ISE Young Lee - ISE Joe Pecht - ME Walter Freitag - ME Jason Zion - ME Luis Garcia - EE. Hydraulic Fan Motors. Who uses them? Why are they used? How are they built?. Needs Assessment. QPH (9)

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Team Members Stefan Enjem – ISE Joe Van Hofwegen - ISE Young Lee - ISE Joe Pecht - ME

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  1. Team Valeo Team Members Stefan Enjem – ISE Joe Van Hofwegen - ISE Young Lee - ISE Joe Pecht - ME Walter Freitag - ME Jason Zion - ME Luis Garcia - EE

  2. Hydraulic Fan Motors • Who uses them? • Why are they used? • How are they built?

  3. Needs Assessment • QPH (9) • 4 to 6% Increase in Production • 2 year payback • Safety and Quality

  4. Organization • Scope and Resource Distribution • Work Breakdown Structure • Scheduling • Gantt Chart • Communication • Yahoo Web Group

  5. Deliverables • Standardized Procedures • Preventative Maintenance • Set Production Guidelines • Fix Problematic Stations • End of Line Tester Efficiency • Identify improved system configurations

  6. Organizational Structure

  7. Data Collection and Analysis • Data Collection • Motor Counters • EOLT Data Sheets • Cycle Time • Historical Data

  8. Bottleneck Identification • Histogram shows major sources of backup

  9. Micro-stop • Micro stop = Downtime of less than 5 minutes

  10. Industrial Standards • Clean Room • Certified Class 100,000 • QS 9000 • Quality standard TS 16949 • Valeo Union Standard • 423 minutes per shift • Ergonomic Guidelines

  11. Detailed Procedures • Standard Procedures • Worker Rotation • Failure Response Plan

  12. Manual Stations Station 90 Station 160 • Current Problems • Concept for Improvements • Expected Improvements

  13. Preventative Maintenance • Creation of a Preventative Maintenance Schedule

  14. Station 210 • Current Problems Camera for Optical Test Leak Test Connectors

  15. Station 210 • Concepts for Improvement • Mirror • PM on Rubber Connectors Rubber Connectors • Expected Improvements • Reduction in Downtime

  16. End of Line Tester • Function • Current Problems • Feasibility of Concepts

  17. Mounting Concept • Linear Slide Mount

  18. Mating Concept • Modified Assembly Cell Balancer

  19. Technical Analysis • FEA • Air Cylinder Sizing • Expected Improvements

  20. Arena Simulation – Our Test Plan • Analyze system as a whole • Identify optimal system configuration and alternatives • Using pallets, conveyor speed, queue sizes • Justify Improvements

  21. Cost Analysis of Total System • Estimated Cost Analysis • Net Present Value

  22. Future of Project • Engineering Models • Head start • Simulation • Stations • Detailed Design • Meet the Goal

  23. Backup - Bill of Materials

  24. Backup - Regression

  25. Backup – Bottleneck Rank

  26. Backup - WBS

  27. Backup –Gantt Chart

  28. Backup – Counter Data

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