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PROCESSING OF HORTICULTURE PRODUCE. D.K. Tandon Central Institute for Subtropical Horticulture, Lucknow. Need for Value Addition. Control/check postharvest losses Regulate prices of produce at glut Make commodity available round the year Render the produce edible Improve nutritional value
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PROCESSING OF HORTICULTURE PRODUCE D.K. Tandon Central Institute for Subtropical Horticulture, Lucknow
Need for Value Addition • Control/check postharvest losses • Regulate prices of produce at glut • Make commodity available round the year • Render the produce edible • Improve nutritional value • Provide increased employment • Establish agro based industries • Generate income • Promote export and earn foreign exchange
Requirement for Licence for Establishing Processing Unit • Proforma-A (from Sr. Inspecting Officer, F & V Preservation) • List of machinery with capacity and numbers • Map of factory (with details of production and storage room) • Factory ownership certificate • NOC from competent authority if factory is not situated in industrial area • Water testing report
Primary Processing PRIMARY PROCESSING MEANS ELIMINATION OF INEDIBLE PARTS OF FRUITS AND VEGETABLES LIKE REMOVAL OF LEAVES, TRIMMING, SORTING, GRADING, PACKAGING, ETC., WITHOUT INFLICTING ANY INJURY TO THE EDIBLE PART. EXAMPLES: CAULIFLOWER, BANANA
Minimal Processing MINIMAL PROCESSING MEANS CLEANING, PEELING, CUTTING, SLICING, PACKAGED AND/OR LIGHT PROCESSING OF FRUITS AND VEGETABLES. QUALITY AND HYGEINE MUST BE MAINTAINED DURING PROCESSING, PACKAGING AND STORAGE. EXAMPLES: CUT PIECES OF FRUITS / VEGETABLES
Processing Techniques B. Chemical Brine Sugar Acid Preservative (Pot. metabisulphite, Sod. benzoate, Sorbic acid, Methyl paraben, etc.) C. Fermentation (e.g. Lactic acid fermentation)
Thermal Processing • Blanching • Staming • Pasteurisation • UHST • CANNING - MANGO, • PINEAPPLE, GUAVA, • PEARS, PEACHES, • PEAS, CAULIFLOWER, • OKRA, BEANS, • CARROT • BOTTLING - FRUIT • BASED BEVERAGES • ASEPTIC PACKAGING • PULPS AND • CONCENTRATES
Drying and Dehydration FRUITS RAW MANGO RIPE MANGO GRAPE DATE FIG APRICOT VEGETABLES CARROT CAULIFLOWER GREEN PEAS LEAFY VEGETABLES CHILLIES BITTERGOURD OKRA
Freezing • FRUITS • MANGO SLICES • MANGO PULP • GUAVA PIECES • ORANGE SEGMENTS • VEGETABLES • PEAS • CAULIFLOWER • CARROT • BEANS
Pickles MANGO LIME AONLA KARONDA JACK FRUIT TOMATO ONION GINGER CAULIFLOWER CHILLI MIXED
Candied and Glazed Products • AONLA • BAEL • PAPAYA • KARONDA • CARAMBOLA • BER • APPLE • ASH GOURD • CARROT • GINGER AONLA PAPAYA
Beverages FRUITS JUICES- MANGO, CITRUS, GUAVA, PINE APPLE READY TO SERVE- BAEL, MANGO, GUAVA NECTAR- MANGO, GUAVA, PAPAYA SQUASH- CITRUS, LITCHI, MANGO, BAEL CRUSH- LIME, LEMONS, ORANGE, MANGO SYRUP-LIME, POMEGRANATE, PLUM CORDIAL- LIME, LEMONS CARBONATED- LIME, PINE APPLE, GRAPE, GUAVA VEGETABLES TOMATO JUICE CARROT JUICE GINGER SOFT DRINKS
Food Regulating Bodies • AGMARK • FPO (Fruit Product Order) • PFA (Prevention of Food Adulteration Act) • BIS (Bureau of Indian Standards) • ISO (International Standards Organisation) • CODEX • EUREPGAP • HACCP • Sanitary and Phytosanitary • GLP • GMP
Integrated Food Bill • Standardisation of food products as per global norms • Adoption of demand driven approach by aligning food processing with consumers’ needs • Increasing affordability of food products by reducing costs through rationalisation of tax regime • Increasing supply chain efficiency
Technologies Standardized at CISH • Raw mango squash • Oil-less mango/aonla pickle • Ripe mango/guava/aonla slices/segments-in-syrup • Mango/guava/papaya squash • RTS beverages • Blended/spiced/alcoholic beverages • Osmotically dehydrated slices • Aonla candy/supari/churan/laddoo/burfi • Freeze/spray dried aonla powder • Dehydrated products
Aonla candy Aonla Candy
Varieties of oil-less pickles • Mango shreds oil-less pickle • Mango shreds sweet oil-less pickle • Pickle in vinegar • Pickle with heeng • Sweet Pickle with heeng • Pickle with zeera • Dried mango slices pickle • Chutney