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OPERATION MANAGEMENT MGM 4147 (Group 5)

UNIVERSITI PUTRA MALAYSIA. OPERATION MANAGEMENT MGM 4147 (Group 5). HING YIAP KNITTING INDUSTRIES BERHAD. KEE LAI SIEN 121047 MOHD HASIF BIN ABDUL RAHMAN 133607 OOI SOON SEONG 130778 CIK SANISAH BTE SALEH 121039. OUTLINES. Company Background Fabric Process Fabric- Process Design

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OPERATION MANAGEMENT MGM 4147 (Group 5)

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  1. UNIVERSITI PUTRA MALAYSIA OPERATION MANAGEMENTMGM 4147(Group 5) HING YIAP KNITTING INDUSTRIES BERHAD KEE LAI SIEN 121047 MOHD HASIF BIN ABDUL RAHMAN 133607 OOI SOON SEONG 130778 CIK SANISAH BTE SALEH 121039

  2. OUTLINES • Company Background • Fabric Process • Fabric- Process Design • Fabric- Facility Layout • Reliability • Conclusion

  3. COMPANY BACKGROUD • Established in 1970 • The principal activities • Manufacturing fabric • MS ISO 9001:2000 Quality Management Systems Certification

  4. COMPANY BACKGROUD Hing Yiap Knitting Industries Berhad (Parent company) Subsidiaries Hing Yiap Trading Sdn Bhd (Wholesaling of ready-made garments and fabrics) Antioni Sdn Bhd (sports-inspired fashion) VFUSA Marketing (young women’s lingerie) BUMCITY Sdn Bhd (a specialty lifestyle chain-store targeting teenagers and young adults) Diesel Marketing Sdn Bhd (street fashion), B.U.M. Marketing (Malaysia) Sdn Bhd (“B.U.M. EQUIPMENT” ) Bontton Sdn Bhd (casual wear)

  5. IN Raw fibers (Cotton) Cleaning Carding Roving Drawing Combing Spinning Knitting (Yarn) Fabric OUT FABRIC PROCESSAssembly Line Work Flow Source: HING YIAP KNITTING INDUSTRIES BERHAD

  6. Cleaning Carding

  7. Combing Drawing

  8. fibers Roving Roving Spinning

  9. Knitting

  10. PROCESS DESIGN

  11. Why Continuous Flow?

  12. OUTLINE 3 Fabric- Facility Layout

  13. TYPES OF FACILITY LAYOUT BASIC • Process • Product • Fixed-Position HYBRID • Flexible Manufacturing systems • Cellular • Mixed-model assembly lines

  14. Why in Product Layout?

  15. OUTLINE 4 Reliability Refers to the ability of … • product • part • or system To perform its intended function under certain set of conditions

  16. QUALITY MEASUREMENTS • WEIGHT • Defect(Missing Warp, Reed Marks, Hole & Dark Yarn) • Width • Strength • Elongation • Pilling Resistance • Lightness (Color) Measurement • Cleanliness HING YIAP KNITTING INDUSTRIES BERHAD determine their productivity based on weight

  17. 1 1 .998 1 1.006 1 Step 1 : Calculation Actual weight of output Design weight of output

  18. Reliability for weight = average of percentage in the control range = 100%+100%+100%+100%+100%+100% 6 = 100% Step 2: Find the percentage of output weight fulfills the requirement As long as all the actual output (Weight) falls within the range, it considered as 100% of reliability Range 0.998 – 1.006

  19. CONCLUSION HING YIAP KNITTING INDUSTIES BERHAD (100% Cotton Fabric) • CONTINUOUS FLOW • PRODUCT LAYOUT • RELIABILITY = 100% Thank You

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