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Manufacturing Frontiers

Manufacturing Frontiers. National Science Foundation Directorate for Engineering Adnan Akay. Other,. Transportation and. 1+%. Manufacturing,. Utilities, 10%. 22%. Wholesale. trade, 11%. Software, 6%. Services 14%. Finance, Real. Estate, and. Insurance, 22%. Retail, 14%.

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Manufacturing Frontiers

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  1. Manufacturing Frontiers National Science Foundation Directorate for Engineering Adnan Akay

  2. Other, Transportation and 1+% Manufacturing, Utilities, 10% 22% Wholesale trade, 11% Software, 6% Services 14% Finance, Real Estate, and Insurance, 22% Retail, 14% Manufacturing Contribution to US GDP Source: National Association of Manufacturers, U.S. Department of Commerce

  3. Data Source: US Dept of Labor, NAM GDP calculations using 1982 constant-weighted price index 35% 30% 25% 20% 15% 10% 5% 0% 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Mfg Share of US Employment Mfg Share of US GDP Manufacturing Contribution to US GDP and Employment

  4. Competition – emerging economies Enabling technologies Environment, sustainability, resource issues Socio-economics Regulations Issues & Drivers EU Manufuture

  5. New products and service with high added values New business models Emerging manufacturing sciences and engineering Response EU Manufuture

  6. Improving decision making (tolerancing, fixturing, tool path optimization) New processes (nanomanufacturing, lithography, solid freeform fabrication) Metrology and process monitoring (nanometrology) Predictive modeling (incorporation of uncertainty) Manufacturing Research: Example Directions (P.Gouma-SUNY SB) (S. Girshik-U. Minnesota) (J. Lee-Ohio State U)

  7. Challenge: Manufacturing Across Scales

  8. Manufacturing Miniaturization Trends MacroMesoMicro Nano-Manufacturing

  9. Nanomanufacturing * Focus on manufacturing scale-up issues for industrial mass production: producibility, predictability, productivity * Emphasis on 3-D systems up-scaling integration across dimensional scales: nano-structures  functional devices  system architectures  products & services * Multi-functionality across energetic domains: mechanical, electromagnetic, biological etc. * Intelligence/information value added at nanoscale: materials, processes, equipment * Theory, modeling simulation and controls * Physical and human infrastructure, impact to education, society, economy and environment

  10. * Biodegradable green composites for automotive applications (L. Drzal – Michigan State) * Nanoreactor processes for oriented materials (S. Kim- PSU) * Synthetic Gecko adhesives (R. Fearing- UC Berkeley) * Nano-turf and nano-pebbles: Nanoengineered low flow friction surfaces (C.J. Kim - UCLA) Manufacturing Materials: Composites, Coatings, Biomaterials * Shape memory polymer nanocomposites for MEMS (K. Gall - U. of Colorado)

  11. * Staggered probes for integrating nanomachining and metrology (R. Vallance, Univ. of Kentucky) * Development of novel 3D nanolithography (X. Zhang, UCLA) * Novel low-cost nanolithography technique using nanometric high- transmission optical antenna (X. Xu, Purdue Univ.) Manufacturing Processes:Surface / Volume Structuring * NanoXerography: the use of electrostatic forces to pattern nanoparticles (H. Jacobs, Univ. of Minnesota)

  12. * Motion control platform for accurate measurement and manufacturing of nanostructures (S. Smith, UNC) * Torque spectroscopy for nanosystem fabrication (D. Cole, Duke Univ.) * Kinesin-powered nanochemomechanical (NCMS) systems (R. Stewart - Univ. of Utah) Manufacturing Equipment: Sensors, Actuators, Controls * Creating the nanogate for experimental verification and development of flow and particle behavior in submicron channels (A. Slocum - MIT)

  13. * Space Elevator (NASA) * Reusable Launch Vehicles- X-34, PathFinder (NASA) Macro-Manufacturing: Technologies for 3D Construction and Transportation * Umeda Sky City – Osaka, Japan (Hiroshi Hara) * Buildings, towers, bridges, pipelines, grids * Aircraft, spacecraft, ships, submarines * Cyberinfrastructure, ground communications

  14. * Photocatalytic syngas pro- duction (S. Barnett, NWU) *Artificial Photosynthesis (R. Fearing-UC Berkeley) * Photocatalytic water electrolysis (B. Parkinson, Colo State Univ) Manufacturing Technologies for Energy * Polymer photovoltaics with semiconductor nanorods (P. Alivisatos, UCB/NanoSys)

  15. Bio-Manufacturing:Synergy with Nature • Learning from Nature • -Biomimetic system/machine design • -Bioinspired manufacturing processes • Working with Nature • -Hybrid bio/abiotic structures • -Biological processing by design • Assisting Nature • -Environmentally benign manufacturing • -Recycle/Reuse/Remediation processes (A. Belcher, MIT) (S. Williams, HP) (J. Jacobson, MIT)

  16. Materials Design and Surface Engineering Materials Processing and Manufacturing Nanomanufacturing Manufacturing Machines and Equipment Manufacturing Enterprise Systems Operations Research Service Enterprise Engineering Sensor Innovation and Systems CMMI ProgramsDirectly Related to Manufacturing

  17. WTEC Study on Micro-Manufacturing Grand Challenge on Instrumentation and Metrology for Nanotechnology Design, Modeling, Fabrication and Characterization of Nanotube-Reinforced Composite Materials for Multifunctional Applications Nanotechnology: Concept to Product Multi-functional Structures for Energy Harvesting and Storage Technologies Exchanging Cyberinfrastructure Themes in Engineering Design Opportunities for Innovative, Multidisciplinary Research in Manufacturing Machines and Processes, WTEC study on Carbon Nanotube Production Technologies Studies and WorkshopsManufacturing in the 21st Century

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