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Manotech Associates Low-Cost Prosthetic Hand February 9, 2006 Jina Kim Forrest Liau David Lin Kelsey Vandermeulen Teresa Wang. Motivation. In low-income communities, hands important Accidents and civil war --> amputation Cosmetics highly valued
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Manotech Associates Low-Cost Prosthetic Hand February 9, 2006 Jina Kim Forrest Liau David Lin Kelsey Vandermeulen Teresa Wang
Motivation • In low-income communities, hands important • Accidents and civil war --> amputation • Cosmetics highly valued • Functional body important for status in society
Functional Complex system Current Solutions • Purely cosmetic R. Doshi, Stanford University www.ossur.com
How Can We Help? • Novel mechanical design • Not our expertise • Much prior art exists • Underlayer material • Skin • Fingernail Focus on one or more of these
Area of Innovation • Customizable aesthetics • Underlayer • Size • Shape • Skin • Color • Texture • Fingernail • Size/shape/color/texture
Concepts for Size/Shape Customization • Do-it-yourself custom mold • Inexpensive factory-made mold sets • Adjustable mold (?)
Concepts forColor Customization • Heat treatment • Chemical treatment • Paint/spray/coat
Concepts forTexture Customization • Heat treatment • Chemical treatment • Abrasion • Printing • Manual application
Work Plan Overview • Determine specs and desired properties • Research materials • Test materials • Assess feasibility of concepts • Prototype prosthetic hand • Test prototype
General Schedule Design Review Mid-term Review Initial Prototype Final Presentation
Questions? Manotech Associates Forrest Liau -- forrest@mit.edu David Lin -- davidlin@mit.edu
Underlayer Engineering • Desired Material Properties • Durable and lightweight • Shapeable for easier processing • Process • Option 1: • Use a relative’s hand for customization • Requires low-cost, quick-drying material • Option 2: • Use CAD and 3D printing to create different-sized molds • More flexibility in selecting the mold material
Skin Engineering • Desired Material Properties • Liquid, spray, or thin films • Possibly disposable • High melting temperature • Waterproof, elastic • Bonds well (chemically, preferably) to underlayer • Process • Liquid “skin”: • Dip underlayer into liquid and allow it to dry • Paint underlayer • Spray: • “Spray-on” skin • Consumer-friendly, convenient
Prosthetic Production • Considerations • Color: prosthetic matches natural skin tone • Shape: depends on user’s age and size • Texture: to allow for gripping • Product Option 1: underlayer only • Simpler processing • Product Option 2: underlayer + skin • Skin can be replaced, instead of entire prosthetic • Less concern about underlayer appearance, allowing for greater range of material options
Testing • Durability • Expose prototype to heat and water • Material contact with environment (dirt, animal hair, crops) • Determine time frame of wearing out • Social acceptance • Survey prototype “authenticity” in affected populations