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FINE. COMPONENTS (THAILAND) CO.,LTD. “Perfect Delivery , Perfect Quality”. Ingress Group Business Structure. ENGINEERING, PROCUREMENT, CONSTRUCTION, COMMISSIONING. AUTOMOTIVE & MANUFACTURING. COMPONENT MANUFACTURING. RETAIL. OIL & GAS. POWER. MALAYSIA. 100%. INGRESS PRECISION SDN BHD.
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FINE COMPONENTS (THAILAND) CO.,LTD “Perfect Delivery , Perfect Quality”
Ingress Group Business Structure ENGINEERING, PROCUREMENT, CONSTRUCTION, COMMISSIONING AUTOMOTIVE & MANUFACTURING COMPONENT MANUFACTURING RETAIL OIL & GAS POWER MALAYSIA 100% INGRESS PRECISION SDN BHD 10% 90% Steel Roll Forming INGRESS FABRICATORS SDN BHD INGRESS ENGINEERING SDN BHD Co- Extrusion Moulding Car Wiring Systems Heatshield Impact Beam R&D INGRESS AUTO SDN BHD INGRESS RESEARCH SDN BHD MULTI DISCOVERY SDN BHD 100% TALENT SYNERGY SDN BHD RAMUSA ENGINEERING SDN BHD INGRESS ENGINEERING SDN BHD (P.CHEPA PLANT) TA MAYUR INDUSTRIES LTD Die Design & Making 70% INGRESS – CES SDN BHD 30% 70% Stamping & Assembly INGRESS TECHNOLOGIES SDN BHD 30% THAILAND 31.4% 62.5% Steel Roll Forming INGRESS AUTOVENTURES CO. LTD 6.1% FINE COMPONENT THAILAND Fine Blanking 100% INDONESIA Steel Roll Forming 80% PT TIDAR ADYAGIRI SAKTI 20% PT INGRESS MALINDO VENTURES INDIA Co-Extrusion Moulding 60% MAYUR INDUSTRIES LTD INGRESS MAYUR AUTOVENTURES PRIVATE LTD
Rayong Nilai Ingress ACM Location Banchang Ayutthaya Bkt Beruntung Bangi Jababeka
FCT Profile Land Location : 600 Moo4, T.Makhamkhu, Am-Pur Nikhompattana, Rayong 21180 Thailand Tel : (6638)-893746 - 8 Fax : (6638)-893750 Total Land Area : 38,400 Sq.m Factory Area : 6,500 Sq.m Investment Capital : 187 million Baht
FCT Milestone • Start F/B in Singapore (Pioneer in F/B in South East Asia) 1980 2001 • Relocated from Singapore to Thailand • Received ISO 9001:2000 2006 • Ingress Corporation Berhad acquires 100 % of Fine components • Received TS16949 : 2002 • Mass Prod. Of Sprocket Gear P/N 12046-0059B (Kawasaki motor Thailand ) • Mass Prod. Of BACK PLATE P/N MET 2003,2005,2008,1394(I) ,1394(O) (Federal Mogul (THAILAND) Ltd) • Transfer tooling from (Ingress Autoventures Co.,Ltd ) to FCT (MMTH & AAT) • Design & Fabrication of Tooling for Ingress Autoventures for HATC 2PS & 2AP and MMTH 3E45 projects • Design & Fabrication of Prototype Tooling for Thai Asakawa Cam Camber Plate (Isuzu RT50) 2007 2008 • Invested in new 315T Normal Stamping Press • Design & Fabrication of Retaining HookTooling (for Xcellent Manufacturing) , D46T (Project for ICES&IPSB) ,Module Mounting Bracket (for Valeo Michigan) 2009 • Design & Fabrication for B299 project which use with Ford Fiesta (for Johnson Control customer). • Mass Prod. Of Flange Logan , Bracket 100 . • Mass Prod. Of Bracket LH/RH 100767,100768 for Valeo michgan
FCT Employee Record As of January 2011
FCT Organization Exec Director Mohd Azeman DGM Esri ENG/TOOL/MT Zulkefle SM / PVD / PJ Nattee PD / PPC / QM Jareuk Tooling / MT Fauzali PRODUCTION Suriyon FINA / MIS Pratum HRD Pornwipa PPC Songwut SALES Vacant TOOLING Chaiyan FAB & ASSY Vacant PVD Dustee SAFETY Porntanapat MAINTENANCE Tosaporn QM ITSARA
Sales Performance Sale Performance Forecast
Customers List INGRESS RESEARCH SDN BHD(38745-V) INGRESSCES INGRESS AUTOVENTURES CO.,LTD FEDERAL MOGUL FRICTION PRODUCTS (THAILAND) LTD VALEO COMPRESSOR CLUTCH(THAILAND)CO.,LTD. SIAM SERA FB CO., LTD THAI ASAKAWA. X cellent Xcellent Manufacturing (Thailand) Co.,Ltd. TOYOTA BOSHOKU GATEWAY(THAILAND) CO.,LTD AUTOLIV THAILAND LTD. FCC (THAILAND) CO.,LTD. VALEO MICHIGAN JOHNSON CONTROL FMP GROUP (THAILAND) LTD SCC TECH CO.,LTD.
Sales Performance : Customers Share by Revenue FY09/10 FY10/11
Sales Performance : Shared by Products Forecast FY 2010/11 including tooling
Hybrid metal forming process ,which is unique in both machinery and tooling designed. Combines the technologies of Stamping and cold extrusion. Surface finishing process to save time and offer better quality of the part. Sheared by the cut edges of Main Punch and Die. Smaller clearance than Normal Press Die. Straight cut edges. Small holes and thin wed sections corresponding to material thickness. Excellent flatness. Very little dimensional variation. High volume manufacturing process. Cost effective for the long life project. Thickness of up to 11 mm. Dedicated to produce the best component for car and motorcycle such as Friction product Flange Exhaust system Gear and sprocket Valve plate Latches Others (high accuracy parts) Fine Blanking Brief :
Products List Fine Blanking Products Brake Pad Plate Brake Pad Plate Brake Pad Plate Brake Pad Plate Brake Pad Plate Brake Pad Plate EGR-Flange RETAINER HOOK Valve Plate Cam Camber CAM CAMBER Motorcycle Front Sprocket Gear Door Latch Clamp Plate Gear Re inforncement Link Rear Normal Stamping Products Flange Compressor Locking Device for Seat belt Assy System Bracket for Glass-Guide 3E45 BRKT 100 BRKT 2009 BRKT 1800 Center Backet Lower Backet Lower Backet Lower Backet Upper Backet Blis Module Moonting Backet
Tooling Products Tooling Fabrication Customer :ICSB & IPSB Product
Tooling Products Tooling Fabrication Customer :ICSB & IPSB Trim / Pierce / Emboss Trim / Pierce / Emboss Form Form Side Emboss Side Emboss Flange Flange Product Form 1 Form 2 Form 1 Form 2 Pierce Pierce Page 15
Main Machine Machine capacity based on 2 shift @ 22 days/month
Design Facilities Ability to Design, Manufacture and Assemble According to Costumer Needs CAPABILITY R&D Project Controller - 1 Person CAD/CAM Software 1 Solid Work 5 AutoCad 2004 1 Master Cam v9.1 Design Engineer - 2 Person Fabrication Engineer - 2 Person Process Engineer - 1 Person
Engineering Facilities Ability to Design, Manufacture and Assemble According to Costumer Needs Capacity 68.65% 69.59% 28.43% 53.17%
Quality and Testing Equipments Micro Processor Height Gauge Qty : 3 Units Co-ordinate Measuring Machine Qty : 1 Unit Profile Projector Qty : 4 Units • Standard Equipment : • Bore Gauge – 2 units • Dial Test Indicator – 5 units • Digimatic micrometer – 25 units Hardness Tester Qty : 1 Unit Standard Pin Gauge Qty : 16 Sets
Ingress Values COMBINING HIGH TRUST & RESPECT CULTURE WITH ENTERPRENEURIAL AND PROFESSIONAL ATTRIBUTE SPIRITUAL PHYSICAL SKILLS / KNOWLEDGE • Islamic 5’S: Salam, Sabar, Syukur, Setia & Sopan. • SMM Meeting • Chairman Briefing • Motto: Teamwork • Communication • 5 ‘S • Continuous Improvement • 5S Implementation • Cost reduction activities ICC, Kaizen. • Morning & Evening Market • HOD Meeting • Weekly Quality Briefing • QCDSM • Visual management • Annual department plan • Technical Training • - Die Design , Jig Design • - Quality system TS16949 • - ERP system • Local Training • - In-House Training • (safety,5S,Back to Basic) • - Outside Training • (Front line Manager) • Overseas Training • - Tool & Die Design
Achievement Certified Quality System Certificate ISO/TS 16949 : 2002
Quality Policy “To achieve total customer satisfaction , We shall strive for competitiveness , continuous improvement , and excellence through Human Resource Development.”
Thank you Khob Khun Krab