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SEGAS OVERVIEW DAMIETTA LNG PLANT

SEGAS OVERVIEW DAMIETTA LNG PLANT. FIRST FORUM For LNG and Petrochemical Companies FEB - 2010. EGPC. Egypt. 20%. EGAS. 10%. SEGAS. 80%. UF gas. 10%. SEGAS LNG Plant Site at Damietta Port. Train1. Train 2. 1,200,000 m 2. Train 3. Process Description. INCINERATOR.

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SEGAS OVERVIEW DAMIETTA LNG PLANT

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  1. SEGAS OVERVIEWDAMIETTA LNG PLANT FIRST FORUM For LNG and Petrochemical Companies FEB - 2010

  2. EGPC Egypt 20% EGAS 10% SEGAS 80% UF gas 10%

  3. SEGAS LNG Plant Site at Damietta Port Train1 Train 2 1,200,000 m2 Train 3

  4. Process Description INCINERATOR Natural Gas 40 ºC FEED GAS RECEPTION, METERING & COMPRESSION to 68 bar g PRETREATMENT Hg, CO2, H2S Removal 22 ºC HHL MIXED REFRIGERANT PROPANE REFRIGERATION LL BOG ML HL LNG STORAGE Liquefaction (APCI) SCRUB COLUMN GAS DRYING GAS PRECOOLING -160 ºC -16 ºC 22 ºC -30 ºC C2 & C3 to MR make up C3, C4, & C5+ Products LNG TANKER FRACTIONATION

  5. First LNG production December 22nd ,2004. • First cargo loading January 20th ,2005. • 287 Cargoes loaded by End of Dec 2009.

  6. Project Benefits • First LNG Export facility boost the natural gas business in the country • Foreign currency revenue for the country through gas export. • Improve the local area economy (Damietta Port , Local Governorate, supplies and services) • New technology introduction • Job opportunities

  7. AGENDA HSE Statistics HSE Achievements 2009 SEGAS Risk Management System External HSE Audit Since Start-up.

  8. HSE Statistics • > SEGAS HSE Statistics up to Dec 31st , 2009 • Total Days without LTI = 1378 Days • ( i.e “ 3 Years , 9 Months and 7 Days without LTI ) • Total Man Hour without LTI = 2,192,074 Hours • Since March 24th , 2006 date of last “ LTI "

  9. SEGAS HSE Achievements 2009 • Successful OHSAS 18001:2007 Recertification by SGS on Nov,2009 • Notice: SEGAS certified on OHSAS 18001:1999 on Nov, 2006 • Successful ISO 14001:2004 annual surveillance by SGS on Nov,2009 • Notice SEGAS certified on ISO 14001:2004 on Nov, 2007 • Update the Risk Assessment Study for SEGAS activities & Positions. • Update the HSE Legal & Other requirements Procedure“PR-HS-002” to include the "Evaluation of Compliance for Legislation & Other requirements”.

  10. SEGAS HSE Achievements 2009 • Successfully Conducted 16 Emergency Drills :- • - 10 Drills in Process Area. • - 5 Drills in Administration Area. • - 1 Drill in SEGAS Cairo Office. • Regular training of the FIT “First Intervention Time” conducted every Friday. • Achieved the company target of reporting of the Minor hazard cases & Successfullymanaged the HSE incident tracking system. • External audits Conducted by the National and international authorities according to OH,S and Environmental Protection without claims

  11. EXTERNAL AUDITS SINCE START – UP “2005” TO “2009”

  12. EXTERNAL AUDITS SINCE START – UP “2005” TO “2009”

  13. EXTERNAL AUDITS SINCE START – UP “2005” TO “2009”

  14. HSSE Organization HSE - MS Risk Management Key Performance Indicator KPIs Pre-Incident Plan Emergency Response Plan Fire Protection System Safety & Fire Equipment Maintenance Program Incident Management HSSE Training & Awareness

  15. Risk Management

  16. RiskManagement Definition:- Hazard The Potential to Cause Injury or Damage to Personal, Equipment or the Environment Risk combination of the likelihood and consequence(s) of a specified hazardous event occurring. Risk = Severity X Probability Risk Assessment overall process of estimating the magnitude of risk and deciding whether or not the risk is tolerable.

  17. CONTROL • Elimination • Substitution • Isolation • Engineering Control • Administrative Control • Provide Personal Safety Devices.

  18. Identify all Hazards & Loss Exposures Evaluate the Risk Develop Controls Implement Controls Review Adequacy of Controls Risk Management

  19. 2003

  20. SEGAS HAZOP Studies

  21. On Line Risk Assessment Process Hazard Analysis Operating Phase The Out Put Recommendation Will put into Section No 2 In Work Permit “ HSE Requirements “

  22. PERMIT TO WORK SYSTEM

  23. Permit to work systemPTW Main Permit Hot work Permit Cold work Permit

  24. Complementary Permit Excavation Confined space entry Radiographic Diving Electrical Isolation

  25. Emergency Response Plan ERP

  26. Introduction • Purpose of ERP • Emergency Categories • Communication Chart • First Intervention Team (FIT) • Emergency Announcement • Roles And Responsibilities • Evacuation Plan • Emergency Control Center (ECC) • MutualAid agreement • Fire Protection Resources

  27. EMERGENCY RESPONSE PLAN ERP Emergency Plan provides the necessary instructions and procedures to allow emergency situations in the Plant to be organized and controlled in a rapid and efficient manner. The following conventions apply to the ERP, • will, shall, or must indicates mandatory action, • should indicates preferred action, • may or can indicates possible action

  28. Communication Chart

  29. THANK YOU FOR YOUR ATTENTION

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