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Undulator System Assembly Plans

Undulator System Assembly Plans. Rodd Pope, SLAC In collaboration with Catherine LeCocq, SLAC Metrology & Geoff Pile, ANL. Outline. Roles and Responsibilities ANL, SLAC Metrology, SLAC Undulator Assembly System Design & Requirements Assembly Plan Outline Facility Space Management Schedule

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Undulator System Assembly Plans

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  1. Undulator System Assembly Plans Rodd Pope, SLAC In collaboration with Catherine LeCocq, SLAC Metrology & Geoff Pile, ANL

  2. Outline • Roles and Responsibilities • ANL, SLAC Metrology, SLAC Undulator Assembly • System Design & Requirements • Assembly Plan Outline • Facility Space Management • Schedule • Moving Forward

  3. October 2005 April 2006 ANL ANL SLAC Metrology SLAC Metrology Areas of Expertise Working in Collaboration SLAC Assy & Install Collaboration requires trust. Trust requires effort.

  4. Collaboration Roles and Responsibilities(abridged) • ANL • Design the System and Sub-assemblies minus WPM/HLS • Supply Designed Sub-assemblies • Provide Expertise • SLAC Metrology • Design and Supply WPM/HLS System • Develop and Test Fiducialization Procedures • Provide Expertise • SLAC Assembly & Installation • Girder Assembly Plan • System Installation Plan • Material Handling and Storage • Provide Expertise

  5. SLAC Assembly Supervisor • Requisition posted • Interviews are nearly complete • An offer should be extended the week of April 24th • Responsibilities will include: • Material handling and assembly planning and execution • Assembly and QA documentation • Space and personnel resource planning

  6. Undulator System Girder Assembly Precise/Vacuum Assembly performed in a control environment Field Installation

  7. Intra-girder Component Alignment PRD 1.4-001 r3

  8. Girder Assembly • Prerequisite • All necessary components fiducialized • Stands aligned in all staging areas • Outside MMF (possibly in Building 750) following the SPEAR3 Approach as suggested by Richard M. Boyce • Station 1 Prepare Girder: Mount CAM wedges under girder • Station 2 Component Installation, part 1 • roll-away slides, component supports • HLS & WPM components • undulator vacuum chamber • Station 3 Component Installation, part 2 • quadrupole, BFW and BPM • Station 4 Wiring / Plumbing • In the Controlled Environment of the MMF • Station 1 Optical Alignment • Station 2 CMM • Storage LeCocq, Catherine, October 27-28, 2005, FAC Meeting, Slide 13

  9. Girder Assembly Flow

  10. Possible Assembly & Storage Spaces B033 - GLAST B006 – SSRL/ILC Requires Cleanout ($) B081 - MMF B750 – Access may be limited by construction

  11. SLAC Magnetic Measurement FacilityWolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3 • Floor plan divided into three functional areas • Magnetic Measurements (± 0.1º C) • Fiducialization and Assembly (± 1º C) • Storage (± 2.5º C) Assembly Area Storage and Queuing LCLS-TN-04-1

  12. Undulator Magnet Storage • All 40 undulator magnets could be stored in the MMF storage area.

  13. Component Delivery & Assembly Schedule

  14. Moving Forward • Solidify Component Delivery Dates • Refine Assembly Process with SUT Experience • The activities and logic in the P3 assembly plan are reasonable. • The resources assigned to the tasks are being reviewed. • Secure Assembly and Storage Space • Material handling equipment design and procurement is behind schedule • Addition of SLAC Assembly Supervisor

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