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Wireless Innovations Improving Productivity

Wireless Innovations Improving Productivity. 2. 1. CORRECT ISSUES Immediate Communications. DISPLAY ISSUES Visual Display Software. VT3000 Innovative Wireless System For the Production Floor WWi. PREVENT ISSUES Corrective Action. ANALYZE ISSUES Graphs and Reports.

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Wireless Innovations Improving Productivity

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  1. Wireless Innovations Improving Productivity 2 1 CORRECT ISSUES Immediate Communications DISPLAY ISSUES Visual Display Software VT3000 Innovative Wireless System For the Production Floor WWi PREVENT ISSUES Corrective Action ANALYZE ISSUES Graphs and Reports Improved Productivity Additional Production Output

  2. Immediate Communications Visual Management Automatic Data Collection Visual & Audio Andons Real Time Performance Visibility Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  3. Eliminate Production Looses Recover Lost Production Time • Minimizing Production Disruptions – Reduce Downtime • Identifying & Immediately Correcting Production Abnormalities • Immediate Communications of Production Issues Visual Management • Performance Feedback to Line Operators • View Equipment or Production Station Status • View Line Status & Plant Status • Enterprise Status Easily Identify Process Bottlenecks/ Areas for Improvement / Track Week to Week Improvements Automatically Capture Performance Data Significantly Improving the Accuracy /Timeliness/Consistency/Completeness of the Data Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  4. VersaCall’s Customer’s include … Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  5. Supports All Manufacturing Environments Machine Centers Moving Assembly Lines & Stationary Assembly Operations Packaging Line Cell Manufacturing Process Flow Lines Production Lines Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  6. VersaCall Success Stories 8 Hours of Downtime Turned Into Productive Time – 1st Month Turning Lost Downtime Into Productive Time Qualifying Root Cause of Issues for Process Improvement Visual Management - One Screen Complete Line Visibility Efficient and Timely OEE Reports Improves Output 250 Calls 1st Week - 70% Related to Material Issues • Individual Assembly Line Status • Line Output • Takt Time Performance Actual vs. Target • Lost Production Time • Individual Work Zone Status Eliminated All Manual Data Collection – Immediate OEE Reports Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  7. Financial Return – Payback 2 to 6 Months Financial Paybacks Are Realized From: Reducing Downtime – Immediate Communications of Issues Reducing Set-Up Time Automated Data Collection Real Time Monitoring of Production Status – Identifying Abnormalities Complete System Start at $4,995 Customer Example –System & Payback VT3000 System - $10,100 • Control Unit [Server] with Receiver • 10 Input Modules – Call Stations • 1 Repeater • Large Screen Display Software • 2 Way Radio Transceiver Financial Payback – 3.2 Months (Annual Return $37,500) • 30 Incidents [10 Per Shift] – Total Plant – All Shifts - 4 Minute Savings Per Incident • 3 Employees Affected Per Incident Templates at Available For Calculating ROI Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  8. Innovations in Visual Management New Andon Technology Un- Parralled Performance Visibility LED Light is completely Programmable 1

  9. System Overview 1 System Repeater Wireless Powered System Receiver Input Modules VT 3000 Std Control Unit / Server REAL-TIME SCREENS SMART PHONES, TABLETS & REPORTS Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  10. Call Station Input Module Call Station - Battery or Powered Captures Response Time to Issues • Introduces a Whole New Concept of Support Accountability Also Escalates and Routes Messages Until Acknowledgement • Every Request for Support is Logged in Database [Time and Date Stamped ] • Provides Visibility of Support Personnel Response Performance to the Production Floor • Innovative Zigbee Wireless “Mesh” Technology • NEMA 4-sealed housing / Membrane Switch Buttons • Contains 4 Switch Contacts • Up to 1250 Units per System – 6000 Monitoring Points in Control Unit [Server] • Communication Path for Each Individual Button is Programmable DigiMesh Technology Forms It's Own Network Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  11. Production Status Module Three State of the Art Technologies • Two Components • Ultimate Flexibility Wireless Connection Bluetooth Configurable Production Status Touch Screen Module Positioned Near Operator Production Status I/O Module Positioned On/Near Equipment DigiMesh Wireless Android Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  12. Production Status Module – Touch Screen & I/O Module Configurable Screens Module Features • Configurable Touch Screen Display • Captures the Responding Individual w/ NFC Technology • Module Retrieves Data for Look Up List • Wireless Configuration Set-Up & Changes • Supports Wireless Bar Code Scanners • Clear Alarms/Actions from Different Modules • Full Communication Capabilities • Full Touch Screen Keyboard & Key Pad VESA Mounting Patterns Supports Multiple Stand Options Equipment Mounts Bench Stands Floor Stands Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  13. Additional Modules Wireless Switch Contact Module – Input Module Wireless Controls Module • Unit 1Wireless • Simple Inputs • Normally Open/Closed • Fully Programmable 1Wireless Activate • Lights • Horns • Speakers • Inputs Can Control Outputs • Program remotely I / O Module Moving Assembly Module 1Wireless • Machine Interface • 4 Inputs • 7 Outputs • Inputs Can Control Outputs Repeater 1Wireless • Full Communications • Simple to Use – One Button to Signify Work Complete • Captures Assembly Performance within Assembly Line • Automatically Resets Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  14. Primary Applications • Andons & Communications • Audio & Visual Andons • Immediate Communications of Issues • Wired & Wirelessly Activated Modules • Machine Monitoring Applications • Captures Lot Number or Production Run Performance Information • Captures Scrap by Reason Code / Downtime by Reason Code 1 • Moving Assembly Line • Simple – Operator Input • Measures Each Segments Performance • Identifies Pacing Segment • OEE • Complete System – Data Capture to Reporting • Eliminates Manual Data Collection • Critical Visibility for Addressing Issues • Stationary Assembly Operations • Measures Assembly Activity Against Standards • Visibility Status of Assembly Activity • Immediate Communications of Issues Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  15. Output Modules 1 Audio Andons - Wireless Horns MP3 Player - Up to 105 dB Any Sound / Tune / Music Andon Lights Sizes Up to 100MM Poles up to 10’ + 2 Way Radio Transceiver Supports Up to 8 Channels Vehicle Mounted Display Forklifts, Tuggers, Lift Trucks Wireless On- Site Paging Transmitter On-Site Pagers 2 Lines - Easy to Read Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  16. Completely Integrated Visual Andon Systems A New Dimension in Visual Communications for the Production Floor - Virtual Panel IV Display Software Communications Support Request Fully Integrated Andon Systems From Input Modules to Displays Input Modules Production Activity Status • Virtual Panel IV Software • New Panel Software • Systematic Panel Generation Process • Wizard Guides Panel Development • Significant Reduction in Panel Creation Time • Improved Options in Panel Development Choices • Easy Correction Feature Production Schedule VP IV Software Right Sizes to Device – Same Screen on a Smart Phone as Large Screen Display Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  17. Visual Management – Real Time Production Status Visibility Linking Communications With Visual & Audio Andon Notification Un-Paralleled Performance Visibility Operator / Cell / Equipment Performance Line Performance Android & iPad Tablets Production Floor Smart Phone KPI’s Material Support Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  18. Visual Messaging & Virtual Panel IV Software Layout Options / Flexibility • Type of Information Displayed Plant Wide Information Messages Factory Floor/ Line Performance Status Real Time Performance Status • What is Displayed Text, Images, Scrolling Messages, Counts, Duration Calculations, Conditional Messages, States, Formulas • How Information is Displayed Choose Font Size, Font Types, Font Color, Flashing Panel or Flashing Letters, Real Time Update Rates • Where / How Long / Sequence of Information Target Specific Areas Entire Plant • User Friendly Tools Complete Set of Tools to Easily Configure Displays Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  19. VersaCall Reporting Software II Software That Produces Trend and Comparison Graphs & Reports That Are Easy to Create and Change Features • Automatic Report Generation Feature Reports Automatically Created for Shift , Day , Week - Sent Directly to Your E-mail • Clear /Concise Graphs & Report Formats Immediately Spot Issues & Root Causes – Simple Red/ Yellow / Green Designations • Financial Performance Impacts Feature Reports that Profile the Cost of Downtime & the Cost of Scrap • Configure Custom Reports & Graphs Adding In Your Own Title & Logo • Apply Standards & Target References Pull Reference Standards for Existing Databases or Look Up Tables Using Data Look Up Manager • Extensive On Screen Help Menus • VersaCall Reporting II Software • Developing Graphs & Report • Step by Step Graph Development • Only 8 Steps to Create a Final Graph • Systematic and Visual Approach • Uses Icons & Checked Boxes • Interactive Steps Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  20. Moving Forward - Identifying Your Application Step 1 - Start Small - Identify One or Two Critical Problem Areas Step 2 - Put together a System Solution for the Identified Problem Areas Core System Input Modules Output Modules Real Time Screens Reports & Graphs Step 3 - Work with VersaCall to Develop an Application Profile Lay Out a Solution for Addressing the Problem Areas - Including the Financial Justification Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

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