Fuel Bill in your plant with

1. Minimize Fuel Bill in your plant with See-ThermiSave Knowledge Based Software for Thermal Energy Conservation

2. We all are Looking for Sustainable Solutions to followingPROBLEMS?  Increasing Energy Cost  Pressure on Profit Margins due to High Competition & High Production Cost  Unaware of the losses & potential for energy cost reduction in the plant OR some known ideas/concepts needs further feasibility analysis before implementation  Knowledge level of Plant Personnel on Thermal Energy Efficiency & Training  Finding & Implementation of Cost Reduction Measures (CRM) as a regular activity  Managing Equipment Specifications and their History Cards  Taking Initiative & Building Team Effort for Energy Cost Reduction  Relying on external energy audits only

3. We all are Looking for Sustainable Solutions to followingPROBLEMS?  Wants to verify saving potential offered by energy efficient equipments/controls  Looking for a tool to quantify saving potential & implementation of energy conservation idea  Arriving at Equipment selection criteria so as to ensure high efficiency on operation for utilities like Furnaces & Boilers  Wants to establish proper Energy Monitoring approach to know & control Energy (Steam/Fuel) Consumption at various sections/equipments  Wants to facilitate ISO 18000  Looking for Energy Consumption Norms Fixation & Targets How to solve them effectively? Is there a collective solution?

4. We also need to answer following questions for effectiveENERGY COST MINIMIZATION • Doesthe Equipments stand to the desired specification or requirement • Is the Equipment operating at the Designed Efficiency • Which are the major Losses contributing to the Inefficiency • What are the ways to Quantify these Losses • How can these Losses be minimized • How much is the savings achieved by minimizing these Losses • What is the Steam Generation Cost • What are the Fixed Steam Losses • How much do I need to spend on Insulation and the Savings achieved • Is the option of alternative Fuel feasible • What is the quantity of Flash steam I can generate • What is the Percentage Recovery of Waste Steam being reutilized • Do I need to Derate my Boiler • How much I am losing due to Inappropriate Fuel Handling and Transportation

5. Questions need to be answered ? • What are the major Losses in Fuel Fired Furnaces • What is time for which my furnace remains Idle between Successive Batch Loading What should be the temperature of Exhaust Gas from Chimney • How can I Save by Implementing Waste Heat Recovery • How much is the Radiation Loss in my Furnace • How can I increase the Efficiency of my Furnace • What are the major Losses in Drier • What are the Energy Conservation Opportunities available • What is the Efficiency of my Distillation Column, Evaporator • What are the Energy Saving options available to increase the Efficiency of my Distillation Column, Evaporator • How Efficient is my Thermic Fluid Heater, Reactor

6. How See-Thermisave can help you? • Understanding the fundamental specification of the equipment's utilizing Thermal Energy • Determining the Efficiency of the Equipment • Analyzing the Losses and the ways to minimize them • Maintaining the Achievable Efficiency of the Equipment • Making Cost Effective Economic Decisions • Energy Conservation Opportunities and the Savings Achieve • Reducing the Cost of Production

7. As BEE explain: You as Energy Manager Focal point of all the activities pertaining to energy management in the organization Establish an energy conservation cell Provide information to BEE & Designated Agency of the respective states as demanded in the Act Prepare Annual Activity Plan Establish/participate in information exchange with other energy managers of the same \ sector through association. Develop & manage training program for energy efficiency at operating levels Develop integrated system of energy efficiency and environmental improvement Co-ordinate implementation of energy audit/efficiency improvement projects through external agencies Initiate activities to improve monitoring & process control to reduce energy costs

8. That means…... • Sustained energy conservation efforts • Plant energy usage needs to be evaluated on regular & continual basis • Ensure energy efficient working of the factory at equipment, utility, process & plant level • Continual improvement in establishment’s energy performance levels • A strategic approach to accomplish this would involve: • Creation and maintenance of a detailed database from equipment design specification to the operating parameters; • ìCreate Benchmarks & Monitor Energy Consumption with reference to it; • ìFacilitateIdentification of Energy Conservation Opportunities on a continual basis; • ìFacilitate evaluation of Techno-Economic Feasibility of these Opportunities; • ìFacilitateImplementation of the Measures; Monitoring, Verification & Reporting the • Savings. Knowledge based software solutions…. Facilitates you….

9. What See-ThermiSave can do for you? – its Features Boilers • 1 Recording Fuel receipt & determining deficits if any, Storage accounting and Pre-heating/ pre- conditioning Requirements; implementation better fuel management practices • 2. Incorporating Boiler specification & comparison with norms: a must have information for • energy conservation efforts • 3. Observation table for boiler efficiency tests: User takes the printout & caries out the test • 4. Direct efficiency test calculations: The output also includes Evaporation Ratio (Kg of • steam/Kg of fuel) & Steam Cost (Rs/Kg) • 5. Indirect efficiency test calculation: Also displays % excess air (By CO2/O2), %Dry gas loss, • %Wet gas loss, %Blowdown Loss • 6. Choice of fuel for Steam Generation: To ascertain lowest steam cost • 7. Savings by reducing Dry Gas Loss through excess air reduction & Stack Gas temperature • 8. Savings in Ash loss by reduction in un-burnt Carbon & Waste-heat recovery options • 9. Idling losses due to oversized boilers (Derating of boilers for savings) Regular Monitoring of Equipments Ensures BEST way of Optimum Energy Utilization in Plants

10. What See-ThermiSave can do for you? – its Features Furnaces • Incorporate specification for furnace with & without Chemical Reaction, Batch/Continuous, Steam/Fuel fired, Rectangular/Cylindrical • Measurement of Furnace Efficiency (Direct & Indirect): Also computes %Radiation loss, % Loss due to Moisture %Dry gas loss, %Wet gas loss, heat carried away by product, Avg. fuel consumption; Documents ID & FD fan power consumption; Ensures fuel properties • Energy conservation by Feed screw / loading improvement • Waste heat recovery options through Economizer and Recuperator • Energy conservation by Reduction in furnace volume • Selection of insulation to minimize Radiation Loss; Product heat recovery to save energy • Batch versus continuous furnace to obtain higher productivity • Moisture reduction in Feed for quicker production & higher output Choice of fuel has done wonders in Energy Cost Minimization

11. See-ThermiSave Offers Output you Get Additional Benefits MODULES Boilers (Oil Fired, Coal Fired & Non IBR) Furnace (Without & With Chemical Reaction) Thermic Fluid Heater Drier (Steam & Oil Fired) Reactor Distillation Column Evaporator Complete Equipment Specifications at one place, Fuel Receipts, Storage Tanks, Fuel Consumption Monitoring Performance evaluation Of the equipments, Operational Efficiency (Direct & Indirect), SEC, Comparison with Benchmark. Quantified Losses Monitor Specific Energy Consumption at Equipments as compared to Benchmark Applicable energy conservation Options. Potential for Energy Conservation. Savings in kWh & Rs Techno-Economic Feasibility, Pay-back Period, Life Cycle Costing, Merits & De-Merits of Various EC Options Technical help On Each equipment Elaborate subject knowledge of EE & Proven Pathway for Energy Conservation for all the modules Energy efficient Equipment Vendors list Monitoring Energy Performance & Savings after Implementing ECM And a lot more Summarization of ECM for Management Reporting Implemented Case-Studies Functional Help: Simplified Test Methods, Transparent Formulae & Calculations, Input forms to ensure correct & complete data collection, Instruments Required Approach in See-ThermiSave SEE-Tech Solutions Pvt. Ltd.

23. Plant Particulars

24. Do I Monitor Fuel Receipts ? What Parameters I Need for performance Evaluation ?

25. Monitor Fuel consumption Equipment wise Monitor Fuel Properties & Quality

26. Oil Fired Boiler: Steam Cost, Direct & Indirect Efficiency Click F1 for Approach Adopted & Formulae

27. Do I Monitor Specific energy Consumption Per Product ?

28. Coal Fired Boiler: Direct & Indirect Efficiency Know Steam Cost, Evaporation Ratio & Losses for the IBR, Non IBR Boilers

29. Boilers: Savings by Reducing Stack Gas Temperature Boilers: Savings by Reducing Excess Air

30. Savings by Insulating Bare Pipes Ideal Condensate Handling Methods

31. Dryer; Steam, Coal & Oil Fired Performance Evaluation of Thermic Fluid Heater

32. Furnaces: without & with Chemical Reactions Direct & Indirect Efficiency of Furnaces

33. Performance Evaluation of Reactors

34. Performance Evaluation of Evaporator

35. Distillation Column, Reboiler, Condenser: Performance Evaluation

36. TechnicalHelp for Energy Conservation

37. Thank you For further information contact : SEE-Tech Solutions Pvt. Ltd., LetsConserve, 11/5, MIDC Infotech Park Near VRCE Telephone Exchange, South Ambazari Road, Nagpur - 440 022. M.S. Ph : +91-712 - 2222177 Fax : +91-712 - 2225293 E-mail : seemil_ngp@sancharnet.in Visit us at : www.letsconserve.org