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Acson Distributor Meeting 2009

Acson Distributor Meeting 2009. Factory Overview 2009. C. REATIVE. C. HALLENGE. C. HANGE. Liew Kim Mon Factory Manager Production Department. Contents. OYLM COMPANY PROFILE & ORGANISATION CHART FACTORY FACILITIES OYLM PRODUCTIVITY & PROCESS IMPROVEMENT OYLM QUALITY IMPROVEMENT

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Acson Distributor Meeting 2009

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  1. Acson Distributor Meeting 2009 Factory Overview 2009 C REATIVE C HALLENGE C HANGE Liew Kim Mon Factory Manager Production Department

  2. Contents • OYLM COMPANY PROFILE & ORGANISATION CHART • FACTORY FACILITIES • OYLM PRODUCTIVITY & PROCESS IMPROVEMENT • OYLM QUALITY IMPROVEMENT • HUMAN RESOURCE DEVELOPMENT • SAFETY, HEALTH & ENVIRONMENTAL ACTIVITIES

  3. OYLM Company Profile

  4. OYLM Organization Chart Hitoshi Jinno Chief Operating Officer Hirokazu Hirao General Manager Factory Management Tan Yong Cheem Operating Manager Global UP PM Lim Soon Kiong Operating Manager Global UP S&D Sum Chee Chong Operating Manager G. Procurement (Asia) Khor Leong Huat Manager Human Resources Ang Chong Kwoi Manager Finance Raghaven Muniyandi Manager Global Procurement Ho Much Jia Manager MIS Loh Cheng Hong Manager Corp. Mfg. Planning Yutaka Hoshino Manager Prod. Engineering Yim Tuck Wah Manager Material Control Chan Yew Lee Manager QAQC Tan Yock Fat Manager Factory 1 Liew Kim Mon Manager Factory 2 Goh Kwee Cheng Manager

  5. Factory Comparison Before Satellites Main Factory Line E (Sec 16, Shah Alam) Main Plant (Sec 15, Shah Alam) Warehouse (Sungai Buloh) Line CE (Banting) OYLM R&D (Sungai Buloh) Present Centralized Manufacturing Plant We Are Here Entrance

  6. Factory Facilities Mezz Floor Preparation Area U-Bend Training Room Assembly CE Viewing Gallery Assembly E2 Assembly E1 Assembly B1 Assembly B2 Product Gallery Offices Offices Offices Offices Material Control Material Control Viewing Gallery Fan Division CK Panel Mock Up Area Wiring Preparation Area Rest Area

  7. Factory Facilities Ground Floor Maintenance IE Workshop Offices Paint Shop Stamping Line Coil Line CE Assy CE Material Control Assy E2 Coil Line E2 Coil Line E1 Assy E1 Coil Line B1 Assy B1 Assy B2 Coil Line B2 Offices Canteen Lobby Rest Area Rest Area Offices Canteen Offices Assembly F Piping Shop Metal Line Coil Line F Coil Line C Assembly C Coil Line A Assembly A Coil Line D Assembly D Piping Shop Coil Line G & H Assembly G Assembly H Insulation Area

  8. Factory Capacity

  9. Process Improvement Activities 1 • Acquired Production Daikin System (PDS) knowledge

  10. Process Improvement Activities 2 • Kitting & Picking System

  11. Quality Improvement 1 • Acquired Japan Most Advanced Air Cond. Manufacturer Technology

  12. Quality Improvement 2 • Commercial Unit Air Tight Test fulfill PED Standard

  13. Quality Improvement 3 • Packing Watch Dog – Be sure before we ship High Side Label Carton Label Residential Indoor Unit Label Residential Outdoor

  14. ③ Quality Improvement 4 • Drawing Revised Example Plastic fan (supplier drawing) 【Production, QC request】・・・Improvement of fan vibration ・Each size of boss parts is not indicated ・Request to put in full length tolerance 200+0.0 -1.0 【Revise contents】 ・Append to detailed drawing & tolerance ・Hundreds of parts are measured by cooperation with supplier, product evaluation is performed and tolerance is determined. Φ15.0+0.06 -0.0 Indoor fan bearing (OYL drawing) 43.0 23° Φ14.0+0.075 -0.100 【Supplier request】 ・Part measures outside position (Φ14.0) is not clear. ・Request to unite outside(Φ14.0) tolerance with process capacity 【Revise contents】 ・Angle from central line to outside measurement part is added. ・ Hundreds of parts are measured by cooperation with supplier, product evaluation is performed and tolerance is determined

  15. OYLM Productivity Improvement Domestic Sales Recovery Increase of local sales Increase of local sales Increase of local sales Economics Crisis Increase of local sales

  16. Quality Improvement

  17. Quality Improvement

  18. Quality Improvement

  19. HR Development (HRD) New Operator Training Program Skill Shop Training (3 Days) Orientation Program (2 Days) Pre Orientation Test (1 Day) • 1st Day • Product Quality • RoHS Compliance • Accident Case • Dangerous Materials • Basic of Screw Driving & Test • 2nd Day • Indoor Split Assembly & Test • 3rd Day • Outdoor Split Assembly & Test • 1st Day • Orientation • Company Background • Rules & Regulation & Test • Safety & Health Awareness & Test • 2nd Day • Basic of Air Conditioner & Test • Environmental Awareness & Test • OYLM Product • 5S Housekeeping & Test • Motivation • 1st Day • Walk Test • Run Test • Stick Test • Cards Test Pass Pass Evaluation Pass Evaluation Evaluation Not Pass Not Pass Not Pass Termination To Line

  20. HRD – New Operator Training New Operator Training Program Skill Shop Training (3 Days) Orientation Program (2 Days) Pre Orientation Test (1 Day) Orientation Screw Test Walk Test Stick Test & Card Test Outdoor Assembly Test Safety & Health Awareness

  21. HRD – Special Skill Training Required Nomination Special Skill Training Program Wiring Training Forklift Training Brazing Training

  22. HRD – Safety Training Operator Safety Training Program Importance of E-Stop Pneumatic Pressure Test Safety Training Table Chain Drive Pinching Force 24V Electrical Shock

  23. HRD – Daikin Skill Pre-Olympic Title : Daikin Asia Oceania Skill Pre-Olympic Competition 2009 Venue : Thailand 4th – Mr. Norhafiz

  24. Safety & Health Policy

  25. Safety & Health Activities

  26. Safety & Health Activities

  27. Safety & Health Week SAFETY & HEALTH MONTH PPE WEEK To educate employees on selection, usage and maintenance of PPE HEALTH WEEK Increase health awareness by providing health screenings, activities & exhibitions. FORKLIFT COMPETITION Enhance skills and knowledge in driving forklift. Promote safety driving through healthy competition.

  28. Environmental Policy 3C4R

  29. Environmental Activities Main Station Factory 2 Satellite Station Factory 1

  30. Environmental Activities

  31. Corporate Social Responsibility Activities

  32. O.Y.L. Manufacturing THANK YOU & WELCOME

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