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The practice of Design For Manufacturing (DFM) Software developing a masterpiece of technical excellence and throwing it over the "wall" to manufacturing to produce is no longer economical. Manufacturing may spend as much effort and time to create a product that can be made.<br>
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DFM software Towards Industry 4.0 & IoT intelligent software, pleasant work www.vayoinfo.com
Are you always willing to stay with those issues? Quality defects, reliability issue, process headache, business risk Design Equipment programming 1 4 • Wrong polarity, location offset, inline fine- tune, … • Lower test coverage, lower utilization, … No thermal consideration, small annual ring small, silkscreen error, Silkscreen incomplete, … >30% PCB design comes with problem. • • Manufacturing NPI cycle 2 5 • Frequent prototyping, high cost • Long cycle, impact time to market, … Short, open, tombstone, cold sold, Void, … >60% defects could be found prior to build • • 3 6 Post sales Process design sold joint crack, sold joint peeloff, … Repair rate for consumer product: 5%~37% in initials 3 years • Difficult to transfer knowledge • No effective tool to continually improve process capability • … • • IPC research: 80% defects could be found and resolve during NPI stage.
It happens around us whatever you notice or not On year 2013, Hitachi elevator free fall due to defected board in China, a lady was injured in this event. On year 2013, GM recall 380,000 vehicles due to defected engine control board. Due to abnormal behavior of PCBA, Taiwan high speed train lost power on year 2013. Major reason of AirAsia QZ8501 crash on year 2014 is a cracked solder joint on PCBA. On year 2013, Chrysler recalled >470,000 vehicles due to defected board. On year 2014, Mitsubishi recall 115,000 cars due to defect board of light switch.
Where we are? Busine ss Product Vayo NPI solution: Process design for PCBA Predict defects prior to manufacturing, agile manufacturing. Failure Build
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