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Modifying the interconnection thermal shields during LS1.

Modifying the interconnection thermal shields during LS1. Why are we modifying the thermal shields?. Welds to cut. Courtesy A.Musso. The shields after modification. Clamp. QRL Side. Corridor Side. Courtesy G. Villiger. Hinge. Snap fastener. Braids. Courtesy A.Musso.

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Modifying the interconnection thermal shields during LS1.

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  1. Modifying the interconnection thermal shields during LS1. Graeme Barlow - TE-MSC-CMI

  2. Why are we modifying the thermal shields? Welds to cut Courtesy A.Musso Graeme Barlow - TE-MSC-CMI

  3. The shields after modification. Clamp QRL Side Corridor Side Courtesy G. Villiger Hinge Snap fastener Braids Courtesy A.Musso Courtesy G. Villiger Graeme Barlow - TE-MSC-CMI

  4. Procurement of the parts. • 1900 Clamps A.Musso • 1900 Hinges • 3800 Latches • 4000 Braids A.Musso • 48000 Rivets • 6000 Screws • 11000 Washers Graeme Barlow - TE-MSC-CMI

  5. Shield preparation. Graeme Barlow - TE-MSC-CMI

  6. Shield preparation. Graeme Barlow - TE-MSC-CMI

  7. The Parts needed for the modification. Graeme Barlow - TE-MSC-CMI

  8. The Clamp (for thermal contact and location). Graeme Barlow - TE-MSC-CMI

  9. The Latches (for quick and easy opening, closing). Graeme Barlow - TE-MSC-CMI

  10. The Hinge & Braids (for opening the shield and for thermal conductivity). Graeme Barlow - TE-MSC-CMI

  11. How many do we need to modify? • 8 per day. • 1695 for LS1 + 100 spares. • 130 in stock now. Graeme Barlow - TE-MSC-CMI

  12. The tooling (design stage). Graeme Barlow - TE-MSC-CMI

  13. The Tooling (ready to go). Graeme Barlow - TE-MSC-CMI

  14. The team. Graeme Barlow - TE-MSC-CMI

  15. Where are the modifications taking place? Graeme Barlow - TE-MSC-CMI

  16. New area in January 2013 ! Graeme Barlow - TE-MSC-CMI

  17. New area in March 2013 ! Graeme Barlow - TE-MSC-CMI

  18. Modifications to the tooling. • Change of the clamps to hold the shields and templates. Graeme Barlow - TE-MSC-CMI

  19. Original clamps on the tooling. Graeme Barlow - TE-MSC-CMI

  20. New clamps. Graeme Barlow - TE-MSC-CMI

  21. New clamps on the tooling. Graeme Barlow - TE-MSC-CMI

  22. Modifications to the tooling. • Change from manual to pneumatic rivet gun. Graeme Barlow - TE-MSC-CMI

  23. Original manual rivet gun. Graeme Barlow - TE-MSC-CMI

  24. New pneumatic rivet gun. Graeme Barlow - TE-MSC-CMI

  25. Modifications to the tooling. • Hole templates with holes aligned to the components. Graeme Barlow - TE-MSC-CMI

  26. Hole templates. Graeme Barlow - TE-MSC-CMI

  27. Safety. Graeme Barlow - TE-MSC-CMI

  28. Chemical cupboard. Graeme Barlow - TE-MSC-CMI

  29. Safety containers and safety data sheets. Graeme Barlow - TE-MSC-CMI

  30. Eye wash and plaster station. Graeme Barlow - TE-MSC-CMI

  31. Now we are ready to modify the interconnection thermal screens in a productive and safe way during LS1. Graeme Barlow - TE-MSC-CMI

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