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Session 1: The Coming Resin Boom in the Gulf Coast. Moderator: Curtis D. Spencer, President, IMS Worldwide, Inc . SPEAKERS: Gary Furneaux , ExxonMobil, Baytown, Texas Frank Vingerhoets, President KTN Americas. Table of Contents. How much Resin are we talking about?
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Session 1: The Coming Resin Boom in the Gulf Coast Moderator: Curtis D. Spencer, President, IMS Worldwide, Inc. SPEAKERS: Gary Furneaux, ExxonMobil, Baytown, Texas Frank Vingerhoets, President KTN Americas
Table of Contents • How much Resin are we talking about? • What transportation infrastructure is needed in order to manage this Resin Boom? • How are the packagers, truckers and others situated to process this much Resin? • What will the impact be on Harris County? www.imsw.com Foreign Trade Zone, Logistics and Supply Chain Consulting
How Much Resin? • 22 Billion Lbs/Yr MORE Than we produce today. • 30% will be Exported- SO- Just for Exports…. • That is 107,300 more Resin Rail-Cars • That is 23,800 more SIT storage spaces in Greater Harris County • That is 400,000 more container loads/year • Packaged in 40 Million More Feet of Warehouses. • Equals Huge Boom for Harris County! www.imsw.com Foreign Trade Zone, Logistics and Supply Chain Consulting
Managing the Challenges of Accelerated Growth Gary Furneaux, ExxonMobil Baytown Texas Harris County International Trade & Transportation Conference October 23, 2014
Gulf Coast Growth • Shale Gas Boom = Feedstock = Resin Production • Gulf Coast Growth - New Stream Crackers - New Reactors - De-bottleneck projects • ExxonMobil - Current Gulf Coast exports = ~300kTa - North American Growth Project = 1300kTa * 1 X Steam Cracker * 2 X Polyethylene Reactors - Proposed 1 X Polyethylene Reactor = 650kTa Potential growth from 300kTa to 2250kTa Potential growth from 50 to 360 trucks per day
Growth Challenges - Rail • Current Operations - Load Hopper railcars for storage / transportation - Rail to Houston area packaging facilities or NA customers • Growth Challenges - Houston rail congestion - Storage track availability • Opportunities - Operational opportunities with Railroads * 7 day a week switching * Communication with RRs / forecasting to packagers - 286k capable track - RR storage track (SIT) or on-site track (loads & empties) - Packaging company rail track - Packaging on-site or adjacent property
Growth Challenges – Packaging / Storage • Current Operations - Railcars offloaded to packaging lines / Seabulk loading - Temporary storage prior to container loading - Drayage to Port / Railheads for export • Growth Challenges - Packaging capacity - Rail infrastructure - More storage requirements / slower throughput • Opportunities - Communicate growth plans with packaging companies - Commitment agreements versus enabling agreements - Accurate volume forecasts - Operational opportunities with Railroads - High-speed packaging equipment - Rail infrastructure matches capacity increases
Growth Challenges – Trucking • Current Operations - 20’ and 40’ containers drayed to PoH and Railheads - Container Yards / Trailer Transfers often utilized - Port Hours – 5 days a week / 0700-1700 - Railroad Intermodal ramps open ~24 / 7 - Road weight limits – 84k lbs.(w/ permit) • Growth Challenges - Infrastructure - Traffic congestion - Truck / Chassis availability - Driver availability - Safety
Growth Challenges – Trucking • Opportunities - Support infrastructure improvement projects - Safely Increase truck weight limits - Commitment agreements vs enabling agreements - Accurate volume forecasts - Resin producer / packager - truck related infrastructure (container yard / staging yard, etc.) - Dedicated drayage truck fleets / operations - Orderly transition of chassis ownership - Dedicated trucking operations / standard driver hrs. - Driver safety standards - Transportation Management
Growth Challenges - Port • Current Operations - Barbours Cut / Bayport container terminals - 2013: ~ 2M TEUs - 2013: Plastics largest export by tonnage / $ value - ~ balanced container availability • Growth Challenges - Export growth - Panama Canal Growth - Infrastructure challenges: port depth / turning basin • Opportunities - Expand port operating hours (CBP) - Shippers commit volumes to ‘off-hours’ - Shippers communicate growth plans - Operational efficiencies
Growth Challenges – Marine Dry Cargo • Current Operations - All major shipping lines serve Port of Houston - Intermodal to LA / LB • Growth Challenges - Container availability - Panama Canal implications • Opportunities - Longer-term MDC agreements - Commitment agreements versus enabling agreements - Monitor allocation agreements - Accurate volume forecasts - Communication with SSL equipment managers - Reposition containers (Dallas / MX / East Coast strings) - Freight Forwarder serves to coordinate multiple parties
New Manufacturing in Harris County RESIN BOOM ! Frank Vingerhoets, President KTN Americas October 23rd 2014
Key Data Structure Privately owned company Headquarters Antwerp, Belgium Revenue $1.4 billion Employees 11,000 Countries 28 Logistics platforms 150 Covered warehouse capacity 60,000,000 ft² Number of silos 3,100
Houston Locations FUTURE Current Current
ETHYLENE PROJECTS • 10 new gas crackers have announced: Chevron Phillips (Cedar Bayou), ExxonMobil (Baytown), Dow (Freeport), Formosa (Point Comfort & Louisiana), OxyChem (Ingleside), Axiall (Louisiana), Sasol (Lake Charles), Shell (Monaca) and Odebrecht (Parkersville, WV).
Project CCLT – Master plan • Site is connected to Union Pacific and BNSF: • High capacity yard of 2,000 cars • Large inbound and outbound tracks for flexibility to receive large block trains • Easy access to major road connections (Grand Parkway 99, I-10, 146) • Close proximity to Barbour’s Cut and Bayport Container Terminals • Heavy Haul to Cedar Bayou Barge Terminal • Foreign Trade Zone Facility
Project CCLT – Phase I • 500,000 sqft warehousing + supporting buildings (office, maintenance): • Large civil infrastructure: • Entrance road • Massive drainage and detention structure to support master plan development • Rail development: • Connection UP & BNSF per approved design • Rail tracks to building + bulk unloading tracks • 150 HC spots yard + lead and run-around tracks