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RIT Senior Design Project 10662 D3 Engineering Camera Platform

RIT Senior Design Project 10662 D3 Engineering Camera Platform . Friday November 6, 2009 9:00am to 11:00am. Team Members . Gregory Hintz (EE) Project Manager Samuel Skalicky (CE) Lead Engineer, FPGA Board Jeremy Greene (EE) Connector Board Jared Burdick (EE) Power

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RIT Senior Design Project 10662 D3 Engineering Camera Platform

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  1. RIT Senior Design Project 10662D3 Engineering Camera Platform Friday November 6, 2009 9:00am to 11:00am

  2. Team Members • Gregory Hintz (EE) • Project Manager • Samuel Skalicky (CE) • Lead Engineer, FPGA Board • Jeremy Greene (EE) • Connector Board • Jared Burdick (EE) • Power • Michelle Bard (ME) • Environmental • Tony Perrone (ME) • Physical Design

  3. Advisors • Scott Reardon (D3 Engineering) • Kevin Kearney (D3 Engineering) • Dr. Robert Kremens (RIT-Imaging Science) • Philip Bryan (RIT – Industry Guide)

  4. Project Status • Risks • BOM • Analysis • Feasibility • Designs • Test Plans

  5. Schedule for the Design Review • Overview • Gregory Hintz • Electrical Discussion • Processor Board and FPGA • Samuel Skalicky • Connector Board, INS System • Jeremy Greene • Mechanical Discussion • System Design • Tony Perrone • Environmental Concerns • Michelle Bard

  6. What is the Customer Looking for? Integrate supplied components Ruggedized Unit Flight-capable package Can record and transmit Capable of processing

  7. Black Box System Model

  8. Camera Components Customer Needs Met External INS units Data processing (overlay) Real time viewing Store full-res. Data during flight Support NovAtel GNSS board • Integrate supplied components • 10MP Visual Band Camera • 1.3MP IR Camera • Spatial Sensors • NovAtel OEM Board OEMV3 • NovAtel OEM Board OEMV2 • Camera Processing Board • Capture data from two cameras • Capture 10MP @ 1fps • Capture 1.3MP @ 30fps • Capture INS data @ 30/sec (simultaneously)

  9. Electronic System

  10. Camera Components Customer Needs Met External INS units Data processing (overlay) Real time viewing Store full-res. Data during flight Support NovAtel GNSS board • Integrate supplied components • 10MP Visual Band Camera • 1.3MP IR Camera • Spatial Sensors • NovAtel OEM Board OEMV3 • NovAtel OEM Board OEMV2 • Camera Processing Board • Capture data from two cameras • Capture 10MP @ 1fps • Capture 1.3MP @ 30fps • Capture INS data @ 30/sec (simultaneously)

  11. Final Output 10mp Camera

  12. Electronic System

  13. Camera Components Customer Needs Met External INS units Data processing (overlay) Real time viewing Store full-res. Data during flight Support NovAtel GNSS board • Integrate supplied components • 10MP Visual Band Camera • 1.3MP IR Camera • Spatial Sensors • NovAtel OEM Board OEMV3 • NovAtel OEM Board OEMV2 • Camera Processing Board • Capture data from two cameras • Capture 10MP @ 1fps • Capture 1.3MP @ 30fps • Capture INS data @ 30/sec (simultaneously)

  14. Final Output CameraLink® IR camera

  15. Electronic System

  16. Spatial Sensing Customer Needs Met External INS units Data processing (overlay) Real time viewing Store full-res. Data during flight Support NovAtel GNSS board • Integrate supplied components • 10MP Visual Band Camera • 1.3MP IR Camera • Spatial Sensors • NovAtel OEM Board OEMV3 • NovAtel OEM Board OEMV2 • Camera Processing Board • Capture data from two cameras • Capture 10MP @ 1fps • Capture 1.3MP @ 30fps • Capture INS data @ 30/sec (simultaneously)

  17. Output INS data format # of shot, (FLIGHT INFORMATION, Pitch, ect….) 675,495060.000000,39.377116,-82.774721,1442.237213,177.966706,-6.573488,87.156026 676,495063.000000,39.375698,-82.773364,1437.212509,178.655193,-2.978762,89.591399 677,495066.000000,39.374288,-82.771967,1432.054779,177.896426,-3.434334,92.544970 678,495069.000000,39.372892,-82.770509,1428.557648,177.391126,-12.302477,92.517868 679,495072.000000,39.371514,-82.768882,1425.166306,178.138512,-9.035039,88.154010 680,495075.000000,39.370128,-82.767133,1425.035141,176.875920,-1.502685,89.783104 681,495078.000000,39.368761,-82.765407,1424.326828,176.056416,-6.737449,90.066296 682,495081.000000,39.367471,-82.763622,1421.768311,175.569431,-7.973052,88.809422 683,495084.000000,39.366537,-82.761748,1427.402252,176.045872,-7.985133,86.404080

  18. Electronic System

  19. Processing elements Customer Needs Met External INS units Data processing (overlay) Real time viewing Store full-res. Data during flight Support NovAtel GNSS board • Integrate supplied components • 10MP Visual Band Camera • 1.3MP IR Camera • Spatial Sensors • NovAtel OEM Board OEMV3 • NovAtel OEM Board OEMV2 • Camera Processing Board • Capture data from two cameras • Capture 10MP @ 1fps • Capture 1.3MP @ 30fps • Capture INS data @ 30/sec (simultaneously)

  20. OEM Digital Signal Processing Board Signal Processing already done on Customer Supplied Interface. Image overlay Compression Resolution of Images Outputs 10/100 Ethernet S-Video Software interface available

  21. OEM Board

  22. Electronic System

  23. FPGA Board Diagram

  24. FPGA Board to Scale

  25. Processing elements Customer Needs Met External INS units Data processing (overlay) Real time viewing Store full-res. Data during flight Support NovAtel GNSS board • Integrate supplied components • 10MP Visual Band Camera • 1.3MP IR Camera • Spatial Sensors • Camera Processing Board • Capture data from two cameras • Capture 10MP @ 1fps • Capture 1.3MP @ 30fps • Capture INS data @ 30/sec (simultaneously)

  26. Processing Elements DSP • Energy Efficient • Single Pipeline • Easy Implementation • Math based ISA FPGA • Inputs/Outputs • Flexible Architecture • Faster Speed • Parallel Processing

  27. DSP • Customer programmable • Encoding/Decoding media • Peripherals • Role in this design • Image compression • Real time streaming of data • INS interface • Required skills • Implementable Knowledge of C • DSP/BIOS

  28. FPGA • FPGA Selection • Quicker time to fabrication • Supreme configurability/Field reprogrammable • Has the I/O needed • Parallel processing

  29. FPGA • Xilinx Selection • Resources available to the team • Larger range of choices than other companies • Customer preference • Model XC6SLX75T Selection • Package size (23mm x 23mm) • High speed transceiver count • I/O pin count • Cost effectiveness

  30. FPGA Board Diagram

  31. Data Flow – Initial Design • Pictures • Camera  FPGA OEM • INS Data • INS  OEM

  32. Data Flow – Final Design • Pictures • Camera  FPGA  OEM • Camera  FPGA  HD • INS Data • INS  OEM  FPGA  HD

  33. Data Speeds • Image • IR: 30 images / second • VGA=640x480 • 9.2 MHz • Visible :1 image / second • 10.7MP=3664x2748 • 10.07 MHz • INS • 30 captures / second • 1kB=8kb • 8000 baud **Note: baud = bits per second (RS-232)

  34. FPGA Pin Speeds • Minimum values • 13ns -> 76 MHz • 5ns -> 200 MHz

  35. System Software Design

  36. FPGA Image Controller

  37. Image Data Input

  38. System Software Design

  39. FPGA Central Dispatch

  40. FPGA Process Flowchart Backup

  41. FPGA Configurability • Basis of configurability • Nature of transistor based FPGA • Physical limitations • Through header on PCB using Xilinx provided development tools Backup

  42. FPGA Configurability • Customer configurable • Configuration languages • Knowledge of VHDL/Verilog • Development packages • Xilinx provided development tools • Physical configuration requirements • Connect programmer and download data file, restart board Backup

  43. Processing Elements • FPGA • Transistor based • VHDL/Verilog DSP • CPU based • C Language Backup

  44. Customer Needs • Use Supplied Components • 10MP Visual Camera • IR Camera • 1 of the 2 Inertial Navigation Systems depending on availability • NovAtel OEM Board OEMV3 • NovAtel OEM Board OEMV2 • OEM Camera Processing Board • Interface to single 10Mpixel Camera through proprietary “D3 Camera” connector. • Interface to single Thermal Camera through Camera Link Interface. • Capture 10MP data at 1FPS • Capture the Thermal Camera data synchronized with the 10Mpixel camera. • Capture INS data and store to match corresponding photos. • Accept data from auxiliary external cameras and INS units • Make data overlay and processing possible on-board • Output data from the supplied OEM Board connection for real-time viewing • Store data internally during flight using a SSD SATA drive. • Package must include mounting and space necessary for four cameras. • Package everything (except for the IR camera) to protect it against the environment and to minimize the size. “Everything” Includes: • (4) visual cameras and their lenses • (1) INS sensor • (1) OEM Camera Processing Board • Any other components necessary for operation • Position images for ground observations • Make cameras separable from the processing hardware • Interface package to a light passenger aircraft.

  45. Backup slide: Final Output Color Aerial Photograph IR Camera with INS Data overlay

  46. Customer provided devices • OEM Digital Signal Processing Board • CameraLink® to D3 Conversion Chips • Novatel OEM Board • IMU System • Cameras • (2) Using D3 Connector interface • (1) IR using Camera Link BACKUP SLIDE

  47. Assembly

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