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IE 550 Manufacturing Systems. Richard A. Wysk Fall 2008. Agenda. Policies - This is an graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative,... Engineering ethics
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IE 550 Manufacturing Systems Richard A. Wysk Fall 2008
Agenda • Policies - This is an graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative,... • Engineering ethics • IE550 will change this time – not much but we will do some different things
Overview • What we will we be doing? • IE550 is lots of fun. It may also be the most important class that you take. It is the materials that I most frequently use in my industry consulting. • Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE550!
Introduction • What is a “Manufacturing system”? An engineering system? Interactions of many processes, products and design decisions made in the engineering of a product. • Machine requirements planning • Process planning • Production planning • Concurrent engineering
Vocabulary • Glossary of terms • CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Global manufacturing, enterprise engineering, SAP, Simultaneous engineering, Concurrent engineering, Manufacturing web services, Agile Engineering, Product Engineering, Process Engineering, Production Engineering, ...
Goal and Objective • GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in-house or not) • OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment
Product requirements • Faster – get it to market faster than a competitor • Better – best quality • Cheaper – best price
Today’s Situation • Moving form paper driven systems or from “stand-alone” business and engineering systems • Selling under-utilized resources to increase profit • Terminate inefficient (non competitive) activities
A Vision of Integrated Engineering Systems ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc..
A Vision of Integrated Engineering Systems (cont.) INTEGRATE • 1. to make or become whole or complete. • 2. to bring parts together as a whole. • 3. to remove barriers imposing segregation.
A Vision of Integrated Engineering Systems (cont.) INTEGRATED ENGINEERING • planning, designing, construction and management of a product.
Function, Cost, weight User, etc. Specification PRODUCT ENGINEERING Performance PLANNING DESIGN CONTROL Assemblies PRODUCTION ENGINEERING Parts Manufacturability Raw Materials Capabilities PROCESS ENGINEERING Engineering
A Vision of Integrated Engineering Systems (cont.) INTEGRATION ENGINEERING • tools and techniques that can be used to assist in combining planning, design, construction and management of a product.
A Vision of Manufacturing Systems (cont.) • INTEGRATED ENGINEERING • planning, designing, construction and management of a product.
Concurrent or simultaneous engineering • Performing all business activities in unison • Making wise real-time economic decisions • Team concepts
IE550 Focus • IE550 is intended to cover all of the engineering and business activities. • All will be discussed. • Process Engineering will be the concentration.
Questions!?! • You should have: • Read Chapter 1 in the book. • Learned where the CAD and computer labs are • Developed a basic understanding of how product, process and production engineering fit together • Read assignment #1 and have an idea of what you are going to do