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1. Binder Distributors Task Team Feedback
2. Progress since May Resolution #7
To review the process of binder distributor certification as fit for purpose & investigate scope of a system for self regulation
Met twice since last RPF
Hosted Australian study tour on seals
Representatives from all Provincial DoT’s and some Municipalities
TMH 2 sub committee
3. Calibration committee Barry Dumas PAWC
Karl Arnold FSPA
Theuns Lewis Gautrans
Mias Wiese SANRAL
Jacques Myburgh Tosas
Devah Naidu Colas
Owen Single Spray Pave
Trevor Frost Strocam
4. Update on previous recommendations Feedback on implementation:
12 month calibration certificate validity period
Reduce minimum lot size to 1,500 litres for assessing spray rates
Update Sabita Manual 8 on safe handling of binders to incorporate Austroads experience
Modify ‘bakkie’ test method to incorporate tolerance limits for adjacent ‘bakkies’
6. Way forward Publishing of recommendations:
‘Bakkie’ test method on CSIR website
Drafting interim guideline (TG 3) to incorporate recommendations until COLTO reactivated
Develop computer programme to correlate fix pit transverse distribution with ‘Bakkie’ test
8. The South African Model
9. CONTENTS Introduction
Mechanical requirements
Calibration procedure
Calibration test certificate
Operator training requirements
10. INTRODUCTION Vehicle roadworthiness
Authorized to transport hazardous material
Mechanical & functional compliance of distributor
Certification of all measuring / indicator devices
Start-up checklist (prior spraying)
Distributor operator qualification / certification
Health and safety
11. MECHANICAL REQUIREMENTS Main engine and / or pump engine to be certified operationally in good condition by a certified mechanic.
Tyre pressures prior spraying
Dipstick (volume indicator) condition
Heaters type & capacity required as well as condition
Thermometers as well as pressure gauges
Road speed control
Circulation and output operational condition
Pump and drive mechanism functioning
Spraybar condition and position adjustment
Opening and closing of spraybar system
Nozzles type and condition
12. CALIBRATION PROCEDURES General performance requirements
Calibration test methods
Procedure
Functions to be calibrated or certified:
Pump output
Thermometers
Dipstick (volume indicator)
Road speed indicator (instrumental)
Road speed indicator (operational)
Pressure gauges
13. CALIBRATION TEST CERTIFICATE Accredited Testing Depot
Distributor Certificate validity period
Certificate distribution
National Distributor Certification Registrar
14. OPERATOR TRAINING REQUIREMENTS Types of bitumen distributors
Types of bituminous binders
Spray specifications
Determination of spray quantities
Road speed control function & operation
Spray related mechanical function of distributor
Specifications required for distributor calibration certificate
Safety aspects of handling bituminous products
Maintenance procedures of functional components of a distributor
Examination & certificate
15. NATIONAL BITUMEN DISTRIBUTOR CALIBRATION SYSTEM
16. NATIONAL BITUMEN DISTRIBUTOR CALIBRATION SYSTEM
17. NATIONAL CALIBRATION BODY Provide funds for implementing the system.
Afterwards - the system must be financially self sustainable – generating own funds.
Provide National policies.
Provide National specifications.
18. NATIONAL CALIBRATION SERVICE PROVIDER Specifications and Standards guide lines.
Process control procedures.
Process control test methods.
Specifications and standards criteria.
Maintaining an calibration certification info database.
Providing and maintaining a calibration computer program
Providing information to client
19. Accredited Bitumen Distributor Calibration Center Must be accredited and certified as testing center.
Carry out bitumen distributor calibration compliance inspection .
Carry out the required calibration test methods.
Provide calibration reports.
Provide calibration certificates.
Provide National Service Provider with required info.