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Innovation in Power Plants Dimitry Perel, E O IP Sales, SIL dimitry.perel@siemens.com October 2013. Trends in Gas Power Plants. Trends in Gas Power Plants. High efficiency High availability and reliability Environmental impact - low emissions level Fast start up time, high responsiveness
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Innovation in Power PlantsDimitry Perel, E O IP Sales, SILdimitry.perel@siemens.comOctober 2013
Trends in Gas Power Plants • High efficiency • High availability and reliability • Environmental impact - low emissions level • Fast start up time, high responsiveness • “Peaking” trend
Gas Power Plants – main cost components CAPEX • Permitting • Engineering • Main equipment cost • Supplementary systems cost (BOP) • Civil works cost OPEX • Fuel cost • Scheduled maintenance cost • Routine maintenance cost (water/lube oil etc…) • Outages
Dry Low Emission (DLE) Combustion System
Dry Low Emission (DLE) Combustion System Customer Requirements • Gas turbines with low NOX emissions • Maintaining low carbon monoxide (CO) • Proven and reliable systems • Highly efficient emission reduction • Low cost maintenance Our Solution • Robust and scalable DLE technology • Broad GT range • Pre-mix combustion philosophy Customer Benefits • Low NOX (mostly <15ppm NOX) • Stable emissions of CO • Maintaining stable engine operation • High reliability - minimizing maintenance
Uncomplicated and stable DLE system • Low emissions with gas and liquid fuel • Insensitive to ambient conditions • No moving parts • No need in regular tuning • Rapid load changes allowed
DLE - summary CAPEX • Permitting • Engineering • Main equipment cost • BOP cost • Civil works cost OPEX • Fuel cost • Scheduled maintenance cost • Routine maintenance cost (water/lube oil etc…) • Outages
SGT750 Market Requirements • Gas turbine rated 36MW • Suitable both for PG and MD • High efficiency • High availability and reliability • Low emissions level Our Solution • Siemens DLE combustion system • 36MW ISO output with 38.7% el. efficiency • Perfect compatibility both for MD, SC, CC and cogeneration • High reliability and serviceability • TBO 68,000 EOH Customer Benefits • Proven DLE technology - reliable combustion • Highest uptime in class • High power output and high efficiency • Smart service concept - 68,000 hours • between major overhauls
Compressor 3 Compressor Bleeds 2 variable guide vanes 13 stages Pressure ratio 24
SGT-750 Inlet and Compressor Visual access to compressor inlet during operation Electrical starter motor in front of compressor Low-weight inlet plenum on wheels for easy maintenance Borescope ports for each stage
8 combustor cans Combustor system
Combustor design Convective combustor cooling Combustor Transition duct
4th generation DLE burner • Combustion air path • Main 2 gas fuel • Main 1 gas fuel • Pilot gas fuel • RPL gas fuel • (Rich Pilot Lean)
Turbine • Brush seals – fuel-efficient • IR-camera access ports – online blade temperature • Curvic disk couplings - easy maintenance • Retaining stator rings - easy maintenance Two-stage air-cooled compressor turbine Two-stage counter-rotating uncooled power turbine
Turbine blade 1 cooling based on Siemens experience Compressor Turbine IR camera access to blades 1 & 2 Two turbine stages Conventional materials Bolted to compressor rotor Brush seals
Example Platform Thermal Barrier Coating (TBC) delamination SGT-750 Infra-red camera ports • A temperature-sensitive camera can measure the temperature pattern of each blade. IR camera port Blade
SGT-750 Industrial power turbine • 2-stage high-speed (6,100 rpm) Power Turbine • Compact and efficient • Suitable for both power generation and mechanical drive • Power turbine inlet guide vane can be set for different ambient conditions Two shrouded uncooled blades and honeycomb seals High efficiency diffuser Bolted rotor Two tilting pad (long life) bearings
Package layoutPower generation Air intake Exhaust Auxiliary room AC-generator Main Gear Maintenance crane Foot print Power generation 20,3 x 4,8 m GT room Maintenance door
SGT750 - summary CAPEX • Permitting • Engineering • Main equipment cost • BOP cost • Civil works cost OPEX • Fuel cost • Scheduled maintenance cost • Routine maintenance cost (water/lube oil etc…) • Outages
Steam Turbines for Solar Thermal Power Plants Market Requirements • Highest efficiencies to minimize costs for the solar field • Fast startup time to expand power generation period • Designed for daily cycling • High reliability • Easy maintenance Bild 1 Our Solution • Siemens comprehensive steam turbine portfolio for solar thermal power plants from 1,5 to 250 MW • Multi-purpose proven design for any new upcoming project • in non-reheat and reheat solutions • with axial exhaust to save civil work costs Customer Benefits • Highly efficient, short payback of investments • Designed for daily start-up and shutdown without reducing life time • Rapid start-up times • Daily cycling with low minimum load, maximum running hours per day for plants without heat storage
Present thermosolar technologies… Yes: Siemens Steam Turbines Yes: Siemens Steam Turbines Parabolic Trough Central Tower Yes: Siemens Steam Turbines No Steam Turbine Stirling Dish Engine Linear Fresnel Type
The first project since the -80’ies...Nevada Solar 1, Boulder City. Siemens Reheat Steam Turbine SST-700RH PAC date: June 2007 Steam: 90 Bar, 371 °C Nominal output: 74 MWe Max output: 76 MWe
Boulder City, Site erection 2006 Condenser (locally supplied) LP-Turbine Generator Gearbox HP-Turbine Auxiliary systems
Andasol, Spain: The first commercial European CSP project Picture from Early spring 2008 Plant now in operation
Water Steam Cycle ~380 °C SST-700RH Heat Transfer Fluid Max 390 °C The Andasol Solar Cycle
An ISCCS - cycle (Integrated Solar Combined Cycle System) Typical design for project Hassi R’Mel in Algeria for Abener (and Kuraymat in Egypt for Iberdrola) SIEMENS Gas Turbines 2x SGT-800 SIEMENS Steam Turbine SST-900 Figure by FLAGSOL GmbH 2008
Siemens steam turbine solution for CSP plants SST-700 HP/LP for Thermosolar Power Plants
Siemens Steam Turbine SST-700 Vacuum pumps Gland steam condenser Generator Condenser Gearbox HP Turbine LP Turbine Hydraulic- & Lubrication oil units
HP Turbine Steam turbine for CSP plants • High speed turbine ~8960 rpm for High Efficiency • Thermoflexible barrel casing for quick start-up and cool-down • Easy assembly and maintenance thanks to barrel design • Initially a Marine turbine developed for ship propulsion
LP Turbine Steam turbine for CSP plants Direct Driven 3000 rpm Exhaust Axial connection to condenser Last Stage Blades Three fixed rows of standard blades
Siemens Steam Turbine SST-900 for Central Tower Central Tower non-reheat turbine: Single casing Steam Turbine type SST-900 with axial exhaust up to ~180 MWe
Advantages with Siemens Solar Turbines • High efficiency=> Higher production or smaller solar field. • Daily cycling design=> Turbine designed for daily cycling. • Fast start up time=> Longer time producing power. • Barrel casing HP=> Thermal stress, easy maintenance. • Low foundation=> Easer and cheaper foundation. • Axial condenser => Increased efficiency. • Premium materials=> Long life and high availability. • High speed HP turbine=> Higher efficiency. • Siemens experience=> Know-how and product development. • Siemens high quality=> Long life design. • Siemens global service=> Local services and back-up • Siemens proven design=> High reliability. • Siemens standard concept=> Pre-designed solar turbine • Siemens reputation=> Easier financing